Owner's Manual

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OWNER’S MANUAL

32D-28199-E6

WR250R

Read this manual carefully before operating this vehicle.

✦✥✱✲✩  ✤  

Summary of content (98 pages)

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Read this manual carefully before operating this vehicle.
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EAU46090 carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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2D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the WR250R, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your WR250R.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 IMPORTANT MANUAL INFORMATION EAU10200 WR250R OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, December 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 TABLE OF CONTENTS SAFETY INFORMATION .................. 1-1 DESCRIPTION .................................. Left view .......................................... Right view ........................................ Controls and instruments................. 2-1 2-1 2-2 2-3 INSTRUMENT AND CONTROL FUNCTIONS ....................................... 3-1 Main switch/steering lock ................ 3-1 Indicator lights and warning lights ....................................
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 TABLE OF CONTENTS Replacing the headlight bulb ........ Tail/brake light .............................. Replacing a turn signal light bulb ........................................... Replacing the license plate light bulb .................................... Replacing an auxiliary light bulb ........................................... Supporting the motorcycle ............ Front wheel ................................... Rear wheel .................................
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 SAFETY INFORMATION EAU10319 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 SAFETY INFORMATION ed by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you.  The posture of the operator and passenger is important for proper control. • The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 SAFETY INFORMATION 1 motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories.
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32D-9-E6.book 4 ページ２０１１年１月７日　金曜日　午後３時１０分 SAFETY INFORMATION of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.  Never install accessories or carry cargo that would impair the performance of your motorcycle.
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32D-9-E6.book 5 ページ２０１１年１月７日　金曜日　午後３時１０分 SAFETY INFORMATION 1 parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport.  The suspension should be compressed somewhat by the tie-downs, if possible, so that the motorcycle will not bounce excessively during transport.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 DESCRIPTION EAU10410 Left view 1 2, 3 4 5 6 7 8 1 2 9 1. Front fork rebound damping force adjusting screw (page 3-14) 8. Helmet holder (page 3-14) 2. Fuse box (page 6-34) 9. Front fork compression damping force adjusting screw (page 3-14) 3. Coolant reservoir (page 6-14) 4. Shock absorber assembly compression damping force adjusting screw (page 3-17) 5. Battery (page 6-32) 6. Main fuse (page 6-34) 7.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 DESCRIPTION EAU10420 Right view 1 1 2 3 4 2 3 4 5 6 7 8 9 6 7 1. Rear brake fluid reservoir (page 6-25) 2. Air filter element (page 6-17) 3. Rear brake light switch (page 6-24) 4. Bleed screw (page 3-16) 5. Engine oil filler cap (page 6-12) 6. Engine oil level check window (page 6-12) 7.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 2 3 4 5 6 8 7 8 1. Clutch lever (page 3-9) 8. Fuel tank cap (page 3-11) 2. Left handlebar switches (page 3-8) 3. Main switch/steering lock (page 3-1) 4. Multi-function display (page 3-3) 5. Right handlebar switches (page 3-8) 6. Brake lever (page 3-10) 7.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock EAU10460 1 4 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU38530 7 8 9 1 2 EWA10061 3 6 To lock the steering WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU49391 Indicator lights and warning lights 1 2 3 4 EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11352 1. Push. 6 5 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Coolant temperature warning light “ 2. Fuel level warning light “ 3. Neutral indicator light “ ” ” ” 4.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit. ECA10021 NOTICE Do not continue to operate the engine if it is overheating. for an explanation of the self-diagnosis device.
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32D-9-E6.book 4 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS last set to zero) 1  a fuel reserve tripmeter (which 2 shows the distance traveled since the fuel level warning light came on)  a clock  a self-diagnosis device 3 1. Stopwatch indicator “ ” 2. Tripmeter A indicator “ ”/Distance-compensation tripmeter “ ” 3. Tripmeter B indicator “ ” TIP  The multi-function display can be set to the basic mode or the measurement mode.
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32D-9-E6.book 5 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 1 1. Tripmeter A indicator “ ” TIP The fuel level warning light may not function accurately while riding off road as the fuel level reading changes due to the movement and inclination of the vehicle. 5 6 7 8 9 (see page 3-2), the display will automatically change to the fuel reserve tripmeter mode “F” and start counting the distance traveled from that point.
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32D-9-E6.book 6 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS push either select button to set the hours. 3. Push the “RESET” button, and the minute digits will start flashing. 4. Push either select button to set the minutes. 5. Push the “RESET” button, and the second digits will start flashing. 6. Push either select button to set the second digits to zero. 7. Push the “RESET” button for at least two seconds, and then release it to start the clock.
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32D-9-E6.book 7 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 when the vehicle is stopped. To stop and/or resume counting, repeat steps 2 and 3. Auto start 1. Push the “SELECT 1” button for at least two seconds to set the auto start. TIP When the stopwatch is set to auto start, the stopwatch indicator “ ” and the distance-compensation tripmeter indicator “ ” will start flashing, and the digits in the display will start scrolling from left to right. 7 8 9 2.
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32D-9-E6.book 8 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS 2. Reset the distance-compensation tripmeter to zero by pushing the “RESET” button for at least two seconds. Resetting the distance-compensation tripmeter in combination with the stopwatch 1. Stop the stopwatch. 2. Reset the distance-compensation tripmeter and the stopwatch to zero by pushing the “RESET” button for at least two seconds.
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32D-9-E6.book 9 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS EAU12400 1 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. with the starter. See page 5-1 for starting instructions prior to starting the engine. Clutch lever EAU12820 1 EAU41700 EAU12460 2 3 4 5 6 7 8 9 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”.
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32D-9-E6.book 10 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS Shift pedal EAU12871 EAU12890 Brake lever EAU12941 Brake pedal 1 1 2 3 1 1. Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 6-speed constant-mesh transmission equipped on this motorcycle. 4 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip.
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32D-9-E6.book 11 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS EAU44363 Fuel tank cap 1 2 2 5 6 1. Key 8 9 EWA10881 2 1 4 2. Fuel tank cap 2. Turn the fuel tank cap counterclockwise and pull it off. To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted in the lock, and then turn the cap clockwise. 2. Turn the key clockwise, and then remove it. EAU13221 Make sure there is sufficient gasoline in the tank.
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32D-9-E6.book 12 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 2 1 spark plug life and reduce maintenance costs. 2 EAU13391 3 1. Maximum fuel level 2. Fuel tank filler tube 3. Wipe up any spilled fuel immediately.
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32D-9-E6.book 13 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS Catalytic converter 1 2 3 4 5 6 7 8 9 EAU13433 converter. Seat This model is equipped with a catalytic converter in the exhaust system. EAU46281 To remove the seat Remove the bolts, and then slide the seat to the rear and pull upward. EWA10862 WARNING The exhaust system is hot after operation.
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32D-9-E6.book 14 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS 1 2 EAU14282 Helmet holder Adjusting the front fork EAU45202 EWA10180 1 2 2 3 1. Slot 2. Projection 3. Seat holder 2. Place the seat in the original position, and then tighten the bolts. TIP Make sure that the seat is properly secured before riding. WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result.
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32D-9-E6.book 15 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS (a) 1 2 (b) (b) 1 1 (a) 1 3 4 5 6 7 8 9 1. Rebound damping force adjusting screw Rebound damping setting: Minimum (soft): 17 click(s) in direction (b)* Standard: 10 click(s) in direction (b)* Maximum (hard): 1 click(s) in direction (b)* * With the adjusting screw fully turned in direction (a) 1. Rubber cap 2.
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32D-9-E6.book 16 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary. Front fork bleeding EAU14793 1 EWA10200 WARNING Always bleed both fork legs, otherwise poor handling and loss of stability may result. When riding in extremely rough conditions, the air temperature and pressure in the front fork will rise.
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D-9-E6.book 17 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS EAU45263 Adjusting the shock absorber assembly 1 2 3 4 5 6 7 8 9 1 This shock absorber assembly is equipped with a spring preload adjusting ring, a rebound damping force adjusting knob and a compression damping force adjusting screw. (b) 1 ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.
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32D-9-E6.book 18 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS in production. (b) (a) 1 1.
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32D-9-E6.book 19 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS Sidestand 1 2 3 4 5 EAU15305 The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
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32D-9-E6.book 20 ページ２０１１年１月７日　金曜日　午後３時１０分 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. 2 The neutral switch may not be working correctly.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 1 2 3 4 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Rear brake Clutch Throttle grip Control cables Drive chain Wheels and tires Shift pedal Brake pedal Brake and clutch levers Sidestand CHECKS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Chassis fasteners 1 Instruments, lights, signals and switches 2 Sidestand switch CHECKS • • • • • • Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary. Check operation. Correct if necessary. Check operation of ignition circuit cut-off system. If system is not working correctly, have Yamaha dealer check vehicle.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. EAU46632 TIP This model is equipped with:  a lean angle sensor to stop the engine in case of a turnover.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 OPERATION AND IMPORTANT RIDING POINTS 1 2 3 4 5 6 7 8 9 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 OPERATION AND IMPORTANT RIDING POINTS Tips for reducing fuel consumption EAU16810 Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption:  Shift up swiftly, and avoid high engine speeds during acceleration.  Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine.  Turn the engine off instead of letting it idle for an extended length of time (e.g.
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32D-9-E6.book 4 ページ２０１１年１月７日　金曜日　午後３時１０分 OPERATION AND IMPORTANT RIDING POINTS Parking 1 2 3 4 5 6 7 EAU17213 When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned.  Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU35011 Owner’s tool kit 1 2 3 1 4 5 6 7 8 9 1. Tool box The owner’s tool kit is located inside the tool box. The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP  The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead.  From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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32D-9-E6.book 4 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING 1 NO. 2 1 Air filter element 3 2 Clutch 4 3 * Front brake 5 4 * ITEM Brake hoses 7 8 9 • • • • • • • • Rear brake 6 5 * CHECK OR MAINTENANCE JOB 6 * Wheels 7 * Tires 8 * Wheel bearings • • • • • • • • • • • Clean. Replace. Check operation. Adjust. Check operation, fluid level and vehicle for fluid leakage.
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32D-9-E6.book 5 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 9 * 10 11 * 12 * 13 14 15 ITEM Swingarm Drive chain Steering bearings Chassis fasteners Brake lever pivot shaft Brake pedal pivot shaft Clutch lever pivot shaft 16 Sidestand 17 * Sidestand switch 18 * Front fork 19 * Shock absorber assembly CHECK OR MAINTENANCE JOB • Check operation and for excessive play. • Lubricate with lithium-soap-based grease.
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32D-9-E6.book 6 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 1 2 3 4 1000 km (600 mi) Rear suspension relay arm and connecting arm pivoting points • Check operation. 21 Engine oil • Change. • Check oil level and vehicle for oil leakage.  22 Engine oil filter element • Replace.  23 * Cooling system • Check coolant level and vehicle for coolant leakage. • Change.
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32D-9-E6.book 7 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU18670 TIP  The air filter needs more frequent service if you are riding in unusually wet or dusty areas.  Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
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32D-9-E6.book 8 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Removing and installing panels 1 2 3 EAU18771 EAU45131 Panel A The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 2 1 To remove the panel 1. Remove the seat. (See page 3-13.) 2. Remove the bolts and collars. 1 1. Panel C 4 1 5 2 6 7 8 9 2 1. Panel A 1. Bolt 2. Panel B 2. Collar 1.
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32D-9-E6.book 9 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 2 1 2 1 3 2 3 1. Bolt 2. Collar 3. Panel A 3. Pull the front part of the panel outward, and then remove the panel by pulling it off. To install the panel 1. Place the panel in the original position, and then install the collars and bolts. 2. Install the seat. 1. Bolt 2. Panel B Panel B To remove the panel 1. Remove the seat. (See page 3-13.) 2. Remove the bolt, and then remove the panel as shown.
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32D-9-E6.book 10 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Panel C 1 To remove the panel 1. Remove the bolts. 3 2 2 1 3 1 4 2 5 2 1. Panel C 6 7 8 9 2. Bolt 2. Lift the bottom of the panel slightly, and then slide the panel forward. Panel D 1. Bolt To remove the panel 1. Remove the seat. (See page 3-13.) 2. Remove the bolt and washer, and then remove the panel as shown. 3. Panel D 2. Washer To install the panel 1.
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32D-9-E6.book 11 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Checking the spark plug EAU48340 The spark plug is an important engine component, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, it should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine.
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32D-9-E6.book 12 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Engine oil and oil filter element 1 2 3 4 5 6 7 8 9 to collect the used oil. 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. EAU45143 The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance and lubrication chart.
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32D-9-E6.book 13 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that the O-rings are properly seated. 1 8. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. 2 Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 1. Oil filter element cover 2. Oil filter element cover bolt 6. Remove the oil filter element and O-rings. 9.
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32D-9-E6.book 14 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 12. Turn the engine off, wait a few minutes until the oil settles, and then check the oil level and correct it if necessary. Coolant 1 EAU20070 The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
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32D-9-E6.book 15 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 1. Maximum level mark 2. Minimum level mark 3. If the coolant is at or below the minimum level mark, remove panel C (See page 6-8.), remove the coolant reservoir cap, add coolant to the maximum level mark, and then install the reservoir cap and the panel. WARNING! Remove only the coolant reservoir cap. Never attempt to remove the radiator cap when the engine is hot.
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32D-9-E6.book 16 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 2 1 and then installing the bolts. 9. Remove the coolant drain bolt and its gasket to drain the cooling system. 2 3 1 4 1. Bolt 5 2 1 2. Coolant reservoir 6. Remove the coolant reservoir cap. 1. Coolant drain bolt 6 1 2. Gasket 10. After the coolant is completely drained, thoroughly flush the cooling system with clean tap water. 11.
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32D-9-E6.book 17 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 18. Start the engine, and then check the vehicle for coolant leakage. If coolant is leaking, have a Yamaha dealer check the cooling system. 19. Install the panels. EAU44323 Cleaning the air filter element and check hose The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrication chart.
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32D-9-E6.book 18 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 3 4 5 with solvent, and then squeeze the remaining solvent out. WARNING! Use only a dedicated parts cleaning solvent. To avoid the risk of fire or explosion, do not use gasoline or solvents with a low flash point.[EWA10431] NOTICE: To avoid damaging the foam material, handle it gently and carefully, and do not twist or wring it.[ECA10511] 1 6 7 2 5.
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32D-9-E6.book 19 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU45322 EAU21384 Adjusting the engine idling speed (b) The engine idling speed must be checked and, if necessary, adjusted as follows. Checking the throttle grip free play (a) 1 2 TIP A digital tachometer is needed to make this adjustment. 1. Position the digital tachometer at the ignition coil, which is located in the spark plug cap. 2.
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32D-9-E6.book 20 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Valve clearance 1 2 3 4 5 6 7 8 9 EAU21401 The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
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32D-9-E6.book 21 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection Tire information This motorcycle is equipped with tube tires. EWA10461 WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle may be different, which could lead to an accident. 1. Tire sidewall 2. Tire tread depth The tires must be checked before each ride.
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32D-9-E6.book 22 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Spoke wheels EAU21943 EWA10610 1 2 3 4 5 6 7 8 9 WARNING The wheels on this model are not designed for use with tubeless tires. Do not attempt to use tubeless tires on this model. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels.
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32D-9-E6.book 23 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT turn the adjusting nut in direction (b). 2 3 (a) (b) 1 1. Locknut (clutch cable) 2. Clutch lever free play adjusting nut (clutch cable) 3. Rubber cover 7. Tighten the locknut at the clutch cable, and then slide the rubber cover to its original position. 8. Tighten the locknut at the clutch lever, and then slide the rubber cover to its original position.
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32D-9-E6.book 24 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. Checking the shift pedal EAU44820 The operation of the shift pedal should be checked before each ride. If operation is not smooth, have a Yamaha dealer check the vehicle. Brake light switches 1 (a) EAU22273 2 (b) 3 4 1.
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32D-9-E6.book 25 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 peared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU48070 Checking the front and rear brake pads EAU22580 Checking the brake fluid level Front brake Rear brake pads 2 1 EAU22430 Front brake pads 3 4 1 1 1 1.
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32D-9-E6.book 26 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 3 4 5 6 7 8 9 ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
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32D-9-E6.book 27 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Drive chain slack ward. NOTICE: Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.[ECA10571] EAU22760 The drive chain slack should be checked before each ride and adjusted if necessary. 3 1 EAU47222 To check the drive chain slack 1.
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32D-9-E6.book 28 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tighten the axle nut, then the locknuts to their specified torques. 1 2 3 4 5 6 7 8 9 Tightening torques: Axle nut: 125 Nm (12.5 m·kgf, 90 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 4. Make sure that the drive chain pullers are in the same position, the drive chain slack is correct, and the drive chain moves smoothly.
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32D-9-E6.book 29 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU23095 EAU23114 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
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32D-9-E6.book 30 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease EAU23182 EAU23202 Checking and lubricating the brake pedal Checking and lubricating the sidestand The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary.
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32D-9-E6.book 31 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1651 Lubricating the swingarm pivots The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease Checking the front fork EAU23272 The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
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32D-9-E6.book 32 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Checking the steering 1 2 3 4 5 6 7 8 EAU23283 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 6-38 for more information.
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32D-9-E6.book 33 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention.  Batteries produce explosive hydrogen gas.
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32D-9-E6.book 34 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Replacing the fuses 1 EAU23542 The main fuse is located behind panel D. (See page 6-8.) 2 2 1 3 123456 1. Fuel injection system fuse 4 2. Radiator fan fuse 3. Backup fuse 5 6 7 8 9 7 4. Ignition fuse 1. Main fuse 5. Signaling system fuse 2. Spare main fuse 6. Headlight fuse The fuse box, which contains the fuses for the individual circuits, is located behind panel C. (See page 6-8.) 7.
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32D-9-E6.book 35 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT bulb cover. EAU45215 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows.
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32D-9-E6.book 36 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 3 sition, and then secure it with the bulb holder. 5. Install the bulb cover, and then connect the coupler. 6. Install the headlight cowling (together with the headlight unit) by placing it in the original position, and then installing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. Tail/brake light EAU24181 This model is equipped with an LED-type tail/brake light.
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32D-9-E6.book 37 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 2 2 1 1 1 1. Turn signal light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. NOTICE: Do not overtighten the screw, otherwise the lens may break.[ECA11191] 1. License plate light unit 2.
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32D-9-E6.book 38 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU45222 Replacing an auxiliary light bulb 1 2 3 If the auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit. (See page 6-35.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out. 4 5 6 1 7 8 9 1. Auxiliary light bulb socket 3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket. 5.
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32D-9-E6.book 39 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 Front wheel TIP Make sure that there is enough space between the brake pads before installing the brake caliper onto the brake disc. 1 EAU49331 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Remove the rubber cap, and then loosen the front wheel axle pinch bolts and the axle nut. 1 2 3 1. Front wheel axle pinch bolt 2.
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32D-9-E6.book 40 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Rear wheel 1 EAU25080 1 EAU45182 To remove the rear wheel (a) EWA10821 2 3 4 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut. 5. Turn the drive chain slack adjusting bolts fully in direction (a). 6. Push the wheel forward, and then remove the drive chain from the rear sprocket. 1 2 1. Axle nut 9 1. Drive chain slack adjusting bolt 3.
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32D-9-E6.book 41 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT space between the brake pads before installing the wheel. 1 Tightening torques: Axle nut: 125 Nm (12.5 m·kgf, 90 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 3 2 1. Brake caliper bracket 2. Retainer 3. Slot 2. Install the drive chain onto the rear sprocket. 3. Install the washer and the axle nut. 4. Lower the rear wheel so that it is on the ground, and then put the sidestand down. 5. Adjust the drive chain slack.
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32D-9-E6.book 42 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT 1 heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
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32D-9-E6.book 43 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT EAU42133 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. 2 The engine does not start. Check the compression. 2. Compression 3 4 Operate the electric starter. 3.
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32D-9-E6.book 44 ページ２０１１年１月７日　金曜日　午後３時１０分 PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWA10400 1 2 3 WARNING  Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 MOTORCYCLE CARE AND STORAGE Matte color caution EAU37833 ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 MOTORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 off any detergent residue using plenty of water, as it is harmful to plastic parts.  Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 MOTORCYCLE CARE AND STORAGE including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it. EWA11131 WARNING Contaminants on the brakes or tires can cause loss of control.  Make sure that there is no oil or wax on the brakes or tires.
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32D-9-E6.book 4 ページ２０１１年１月７日　金曜日　午後３時１０分 MOTORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 SPECIFICATIONS Dimensions: Overall length: 2180 mm (85.8 in) Overall width: 810 mm (31.9 in) Overall height: 1230 mm (48.4 in) Seat height: 930 mm (36.6 in) Wheelbase: 1420 mm (55.9 in) Ground clearance: 300 mm (11.81 in) Minimum turning radius: 2300 mm (90.6 in) Weight: Curb weight: 134 kg (295 lb) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Single cylinder Displacement: 250 cm3 Bore  stroke: 77.0  53.6 mm (3.03  2.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 SPECIFICATIONS Gear ratio: 1 2 3 4 5 6 7 8 9 1st: 2.642 (37/14) 2nd: 1.813 (29/16) 3rd: 1.318 (29/22) 4th: 1.040 (26/25) 5th: 0.889 (24/27) 6th: 0.786 (22/28) Chassis: Frame type: Semi double cradle Caster angle: 26.67  Trail: 111 mm (4.
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 SPECIFICATIONS Headlight: Bulb type: Halogen bulb Bulb voltage, wattage  quantity: Headlight: 12 V, 60 W/55 W Tail/brake light: LED Front turn signal light: 12 V, 10.0 W  2 Rear turn signal light: 12 V, 10.0 W  2 Auxiliary light: 12 V, 5.0 W  1 License plate light: 12 V, 5.
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32D-9-E6.book 1 ページ２０１１年１月７日　金曜日　午後３時１０分 CONSUMER INFORMATION Identification numbers 1 2 3 4 EAU48612 EAU26400 Vehicle identification number Record the vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1 VEHICLE IDENTIFICATION NUMBER: 1 1.
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32D-9-E6.book 2 ページ２０１１年１月７日　金曜日　午後３時１０分 INDEX A F Air filter element and check hose, cleaning .................................................6-17 Auxiliary light bulb, replacing ...................6-38 B Battery .....................................................6-32 Brake and clutch levers, checking and lubricating ..............................................6-29 Brake fluid, changing ...............................6-26 Brake fluid level, checking .......................6-25 Brake lever ......
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32D-9-E6.book 3 ページ２０１１年１月７日　金曜日　午後３時１０分 INDEX W Wheel bearings, checking........................6-32 Wheel (front) ............................................6-39 Wheel (rear) .............................................6-40 Wheels .....................................................
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