Service manual

VALVES AND VALVE SPRINGS
ENG
EAS00239
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
1.
Measure:
8valve-stem-to-valve-guide clearance
Valve-stem-to-valve-guide clearance =
Valve guide inside diameter a -
Valve stem diameter b
Out of specification -* Replace the valve
guide.
Valve-stem-to-valve-guide clearance
Intake
0.010 ~
0.037
mm(0.0004~0.0015 in)
<Limit>: 0.08 mm(0.0031 in)
Exhaust
0.025
~
0.052
mm(0.001~0.002 in)
<Limit>: 0.10 mm(0.0039 in)
2.
Replace:
8valve guide
NOTE:
To ease valve guide removal and installation,
and to maintain the correct fit, heat the cylinder
head to 100°C (212°F) in an oven.
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a. Remove the valve guide with the valve
guide remover 1.
b. Install the new valve guide with the valve
guide installer 2 and valve guide remover
1.
c. After installing the valve guide, bore the
valve guide with the valve guide reamer 3
to obtain the proper valve-stem-to-valve-
guide clearance.
NOTE:
After replacing the valve
guide,
reface the valve
seat.
Valve guide remover (4.0 mm)
90890-04111(YM-04111)
Valve guide installer (4.0 mm)
90890-04112(YM-04112)
Valve guide reamer (4.0 mm)
90890-04113(YM-04113)
5-24
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