Service manual

TIGHTENING TORQUES
CHASSIS
Part to be tightened
Thread
size
Tightening
torque
Remarks
Part to be tightened
Thread
size
Nm m»kg
ft»lb
Remarks
Frame and engine bracket3 M10 46 4.6 33.1
Engine bracket3 and engine M10 58 5.8 42.0
Handlebar bracket and steering shaft M10 60 6.0 43.4
Rear shock absorber and frame M10 30 3.0 21.7
Rear shock absorber and engine M8 16 1.6 11.6
Steering shaft and upper bearing inner race BC1 7 0.7 5.1
See”NOTE”
Steering shaft and ring nut BC1 30 3.0 21.7
See”NOTE”
Front fork and lower bracket M10 30 3.0 21.7
Handlebar bracket and handlebar lower holder M10 48 4.8 34.7
Handlebar lower holder and handlebar upper holder M8 28 2.8 20.3
Throttle cable and holder lever2 M5 4 0.4 2.9
Throttle cable and throttle body M5 5 0.5 3.6
Front reflector M5 7 0.7 5.1
Fuel tank M6 10 1.0 7.2
Fuel pump M5 4 0.4 2.9
Single seat lock assembly M6 12 1.2 8.7
Trunk M6 12 1.2 8.7
Bottom plate and single seat lock bracket M6 7 0.7 5.1
Bottom plate and frame(single seat) M6 10 1.0 7.2
Single seat and frame(single seat) M6 10 1.0 7.2
Single seat lock assembly and trunk M6 7 0.7 5.1
Resin part and resin cover About M5 2 0.2 1.5
Footrest board M6 7 0.7 5.1
License bracket M6 7 0.7 5.1
Rear turn signal light M6 4 0.4 2.9
License light About M5 2 0.2 1.5
Front wheel shaft M10 48 4.8 34.7
Front brake camshaft lever M6 8 0.8 5.8
Rear wheel shaft M14 120 12.0 86.8
Rear brake camshaft lever M6 10 1.0 7.2
Rear brake pin pivot M8 16 1.6 11.6
Speedometer cable M12 5 0.5 3.6
Main switch and headlight stay bracket M6 7 0.7 5.1
Headlight body and headlight unit M5 4 0.4 2.9
Headlight stay bracket and headlight body M6 10 1.0 7.2
Lower bracket and headlight stay bracket M8 23 2.3 16.6
Handlebar bracket and headlight stay bracket M8 23 2.3 16.6
ECU and trunk M6 7 0.7 5.1
Rear reflector and license bracket M5 2 0.2 1.5
Taillight underside M6 2 0.2 1.5
SPEC 0*"
2-21