Service manual

PERIODIC MAINTENANCE AND MINOR REPAIR
CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
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NO. ITEM ROUTINE
INITIAL
600 mi
(1,000 km)
or
1
month
ODOMETER READING
2,000 mi
(4,000 km)
or
6
months
4,000 mi
(7,000 km)
or
12
months
6,000 mi
(10,000 km)
or
18
months
8,000 mi
(13,000 km)
or
24
months
10,000 mi
(16,000 km)
or
30
months
Air filter element • Replace.
v v v v v
Front brake
• Check operation.
• Adjust cable and replace brake
shoes if necessary.
V V V V V V
Rear brake
• Check operation.
• Adjust cable and replace brake
shoes if necessary.
V V V V V V
Wheels
• Check runout and for damage.
• Replace if necessary.
V V V V V
Tires
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
V V V V V
Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
V V V V V
Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithium-
soap-based grease every 8000 mi
(13000 km) or 24 months.
Repack.
Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
V V V V V
Front and rear brake
lever pivot
• Apply lithium-soap-based grease
(all-purpose grease) lightly.
V V V V V
Centerstand
Front fork
• Check operation.
• Lubricate.
• Check operation and for oil
leakage.
• Replace if necessary.
V V V V V
V V V V V
12
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
V V V V V
Engine oil
Engine oil strainer
• Change (warm engine before
draining).
• Check oil level and vehicle for oil
leakage.
• Clean.
V V V V V V
V V V
15 Cooling system
• Check coolant level and vehicle for
coolant leakage.
V V V V V
• Change. Every 3 years
16
Final transmission
oil
• Check vehicle for oil leakage.
• Change.
V V V
17 V-belt • Replace. Every 6250 mi (10000 km)
18
Front and rear brake
switches
• Check operation.
V V V V V V
19
Control and meter
cables
• Apply Yamaha chain and cable
lube or engine oil 10W-30
thoroughly.
V V V V V V
20
Throttle grip housing
and cable
• Check operation and free play.
• Adjust the throttle cable free play if
necessary.
• Lubricate the throttle grip housing
and cable.
V V V V V
21
Lights, signals and
switches
• Check operation.
• Adjust headlight beam.
V V V V V V
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