Read this manual carefully before operating this vehicle.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM EAU50920 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XJR1300, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJR1300.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM IMPORTANT MANUAL INFORMATION EAU10200 XJR1300 OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, November 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM TABLE OF CONTENTS Checking the steering ...................6-28 Checking the wheel bearings .......6-28 Battery ..........................................6-28 Replacing the fuses ......................6-30 Replacing the headlight bulb ........6-31 Tail/brake light ..............................6-32 Replacing a turn signal light bulb ...........................................6-32 Replacing the license plate light bulb ...................................
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM SAFETY INFORMATION EAU1028A 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM SAFETY INFORMATION 1 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U5WME9E0.book Page 5 Friday, December 7, 2012 3:50 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM DESCRIPTION EAU10410 Left view 1 2,3 4 5 6 7 8 2 13 1. 2. 3. 4. 5. 6. 7. 8. Front fork compression damping force adjusting screw (page 3-17) Front fork spring preload adjusting bolt (page 3-17) Front fork rebound damping force adjusting screw (page 3-17) Fuse box (page 6-30) Main fuse (page 6-30) Owner’s tool kit (page 6-2) Luggage strap holder (page 3-21) Seat lock/helmet holder (page 3-15/page 3-16) 12 11 10 9 9.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM DESCRIPTION EAU10420 Right view 1 2 1 3 4 2 10 9 1. 2. 3. 4. 5. 6. 7. 8. 8 Luggage strap holder (page 3-21) Storage compartment (page 3-16) Battery (page 6-28) Air filter element (page 6-13) Engine oil filler cap (page 6-10) Engine oil level check window (page 6-10) Engine oil drain bolt (page 6-10) Brake pedal (page 3-12) 7 6 5 9. Rear brake light switch (page 6-19) 10.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. Clutch lever (page 3-10) Left handlebar switches (page 3-9) Clutch fluid reservoir (page 6-20) Speedometer (page 3-5) Multi-function display (page 3-6) Tachometer (page 3-5) Front brake fluid reservoir (page 6-20) Right handlebar switches (page 3-9) 9. Brake lever (page 3-11) 10.Throttle grip (page 6-14) 11.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10977 Immobilizer system 3 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock OFF ON LOCK P The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10692 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1 2 1. Push. 2. Turn. Push the key into the main switch, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU49392 Indicator lights and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11123 1. 2. 3. 4. 5. 6. 7.
U5WME9E0.book Page 5 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38624 3 Immobilizer system indicator light The electrical circuit of the indicator light can be checked by turning the key to “ON”. The indicator light should come on for a few seconds, and then go off. If the indicator light does not come on initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit.
U5WME9E0.book Page 6 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU43249 Multi-function display ● ● ● ● ● ● 1. 2. 3. 4. 5.
U5WME9E0.book Page 7 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS 3 To reset a tripmeter, select it by pushing the select button, and then push the reset button for at least two seconds. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Fuel meter TIP This fuel meter is equipped with a selfdiagnosis system.
U5WME9E0.book Page 8 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on and the odometer/tripmeter display will indicate an error code. If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
U5WME9E0.book Page 9 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12331 Anti-theft alarm (optional) This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. EAU1234B Handlebar switches Right Left 1 2 3 3 4 5 1. 2. 3. 4. 5. 1. Engine stop switch “ 2.
U5WME9E0.book Page 10 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U5WME9E0.book Page 11 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU26824 Shift pedal Brake lever 1. Shift pedal 1. Brake lever The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 3 1.
U5WME9E0.book Page 12 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake lever and the throttle grip, turn the adjusting dial while holding the lever pushed away from the throttle grip. Make sure that the appropriate setting on the adjusting dial is aligned with the “ ” mark on the brake lever. EAU12941 Brake pedal EAU13074 Fuel tank cap 3 1.
U5WME9E0.book Page 13 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 3 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable.
U5WME9E0.book Page 14 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. EAU51171 Fuel tank breather hose and overflow hose EAU43422 Recommended fuel: Premium unleaded gasoline only Fuel tank capacity: 21.0 L (5.55 US gal, 4.62 Imp.
U5WME9E0.book Page 15 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 EAU13900 NOTICE Seat This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the seat 1. Insert the key into the seat lock, and then turn it as shown. EWA10862 WARNING 3 ECA10701 Catalytic converters The exhaust system is hot after operation.
U5WME9E0.book Page 16 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14453 EAU14351 Helmet holder Storage compartment 3 1. Projection 2. Seat holder 2. Push the rear of the seat down to lock it in place. 3. Remove the key. TIP Make sure that the seat is properly secured before riding. 1. Helmet holder 2. Unlock. 1. Storage compartment To open the helmet holder, insert the key into the seat lock, and then turn the key as shown.
U5WME9E0.book Page 17 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS ● Do not exceed the maximum load of 205 kg (452 lb) for the vehicle. EAU14743 Adjusting the front fork 1 (b) EWA10180 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. 3 This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws. ECA10101 NOTICE (a) 1.
U5WME9E0.book Page 18 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): 8 Standard: 5 Maximum (hard): 1 Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw on each fork leg in direction (b).
U5WME9E0.book Page 19 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU43256 Adjusting the shock absorber assembly EWA10210 WARNING 3 Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result. Each shock absorber assembly is equipped with a spring preload adjusting ring and rebound and compression damping force adjusting knobs. Spring preload Adjust the spring preload as follows. 1. Loosen the lock screw 1/2 turn counterclockwise.
U5WME9E0.book Page 20 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): Distance A = 0 mm (0 in) Standard: Distance A = 17 mm (0.67 in) Maximum (hard): Distance A = 28 mm (1.10 in) 3. Tighten the lock screw to the specified torque. 3 1. Rebound damping force adjusting knob Tightening torque: Lock screw: 0.1 Nm (0.01 m·kgf, 0.
U5WME9E0.book Page 21 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS 3 TIP To obtain a precise adjustment, it is advisable to check the actual total number of clicks or turns of each damping force adjusting mechanism. This adjustment range may not exactly match the specifications listed due to small differences in production. ● Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
U5WME9E0.book Page 22 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15282 EAU15305 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U5WME9E0.book Page 23 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system 3 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5WME9E0.book Page 24 Friday, December 7, 2012 3:50 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? WARNING • The vehicle must be placed on the center- ”. stand during this inspection. • If a malfunction is noted, have a Yamaha dealer check the system before riding.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15597 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. 6-20, 6-20 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU48710 EAU33729 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM OPERATION AND IMPORTANT RIDING POINTS dicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. 5 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● 5 ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17381 Owner’s tool kit 1. Owner’s tool kit 6 The owner’s tool kit is located under the seat. (See page 3-15.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING NO. 1 ITEM Air filter element 2 * Clutch 3 * Front brake CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 5 * Brake hoses 40000 km (24000 mi) ANNUAL CHECK √ • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U5WME9E0.book Page 5 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 10 * Swingarm 11 Drive chain 12 * Steering bearings 13 * Chassis fasteners CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check operation and for excessive play. 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ ANNUAL CHECK • Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi) • Check chain slack, alignment and condition.
U5WME9E0.book Page 6 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 20 * Front fork 6 CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) • Check operation and for oil leakage. √ √ √ √ √ √ √ √ √ √ √ √ 21 * Shock absorber assemblies • Check operation and shock absorbers for oil leakage. 22 Engine oil • Change. • Check oil level and vehicle for oil leakage.
U5WME9E0.book Page 7 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● Hydraulic brake and clutch service • Regularly check and, if necessary, correct the brake fluid and clutch fluid levels. • Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids. • Replace the brake and clutch hoses every four years and if cracked or damaged.
U5WME9E0.book Page 8 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Panel B 2. Panel C 1. Bolt EAU43261 Panels A and B 6 1. Panel A To install a panel 1. Place the panel in its original position, and then install the bolt. To remove a panel 1.
U5WME9E0.book Page 9 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19193 Panel C To remove the panel Remove the bolts, and then take the panel off. EAU19545 Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U5WME9E0.book Page 10 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR8EA-9 4. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. To install a spark plug 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2.
U5WME9E0.book Page 11 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3 4 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 4 3 1 1 1. 2. 3. 4. Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U5WME9E0.book Page 12 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2 3 4 5 6 13. Install the engine oil filter element cover (together with the spring, washer and oil filter element) by aligning the projection on the cover with the slot in the crankcase, and then tightening the bolt to the specified torque. 1 1. 2. 3. 4. 5. 6. 6 TIP Make sure the O-rings are properly seated. 15. Install the panel. 16.
U5WME9E0.book Page 13 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43451 TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. TIP After the engine is started, the engine oil level warning light should go off if the oil level is sufficient. ECA11620 NOTICE ● ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives.
U5WME9E0.book Page 14 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Pull the air filter element out. To clean the air filter check hose 1. Check the hose on the front of the air filter case for accumulated dirt or water. EAU21384 Checking the throttle grip free play 1. Air filter element 6 4. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is properly seated in the air filter case.
U5WME9E0.book Page 15 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU21776 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Tires are the only contact between the vehicle and the road.
U5WME9E0.book Page 16 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10471 Tire information WARNING ● ● 1. Tire sidewall 2. Tire tread depth 6 The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. ● Have a Yamaha dealer replace excessively worn tires.
U5WME9E0.book Page 17 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10481 WARNING ● ● ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle may be different, which could lead to an accident. Always make sure that the valve caps are securely installed to prevent air pressure leakage. Use only the tire valves and valve cores listed below to avoid tire deflation during a high-speed ride.
U5WME9E0.book Page 18 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21962 6 EAU22073 Cast wheels Clutch lever To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends, warpage or other damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel.
U5WME9E0.book Page 19 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT braking performance, which may result in loss of control and an accident. EAU22294 Brake light switches tion (a). To make the brake light come on later, turn the adjusting nut in direction (b). 3. Install the panel. 1. Rear brake light switch 2. Rear brake light switch adjusting nut The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U5WME9E0.book Page 20 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22321 Checking the front and rear brake pads Front brake The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves.
U5WME9E0.book Page 21 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake Specified brake and clutch fluid: DOT 4 brake fluid will significantly lower the boiling point of the fluid and may result in vapor lock. EWA16000 ECA17640 WARNING 1. Minimum level mark Clutch 1 1. Minimum level mark TIP The rear brake fluid reservoir is located behind panel A. (See page 6-8.) NOTICE Improper maintenance can result in loss of braking ability or clutch operation.
U5WME9E0.book Page 22 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22752 Changing the brake and clutch fluids 6 Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the periodic maintenance and lubrication chart or in the TIP after the periodic maintenance and lubrication chart.
U5WME9E0.book Page 23 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 TIP Using the alignment marks on each side of the swingarm, make sure that both drive chain pullers are in the same position for proper wheel alignment. Tightening torques: Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf) Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) 7. Make sure that the drive chain pullers are in the same position, the drive chain slack is correct, and the drive chain moves smoothly.
U5WME9E0.book Page 24 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT may contain substances that could damage the O-rings. [ECA11111] 6 EAU23095 EAU23114 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U5WME9E0.book Page 25 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 Checking and lubricating the brake and shift pedals EAU43601 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U5WME9E0.book Page 26 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23213 Recommended lubricant: Silicone grease Checking and lubricating the centerstand and sidestand EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.
U5WME9E0.book Page 27 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1652 Lubricating the swingarm pivots The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U5WME9E0.book Page 28 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering 6 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over. [EWA10751] 2.
U5WME9E0.book Page 29 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U5WME9E0.book Page 30 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43272 Replacing the fuses The main fuse is located under the seat. (See page 3-15.) 1. Main fuse 6 The fuse box, which contains the fuses for the individual circuits, is located behind panel B. (See page 6-8.) 1. 2. 3. 4. 5. 6. Headlight fuse Signaling system fuse Ignition fuse Taillight fuse Fuel injection system fuse Backup fuse (for clock and immobilizer system) 7.
U5WME9E0.book Page 31 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23798 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the following parts: ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
U5WME9E0.book Page 32 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24204 Replacing a turn signal light bulb 1.
U5WME9E0.book Page 33 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 1. Turn signal light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. NOTICE: Do not overtighten the screw, otherwise the lens may break. [ECA11191] 1. License plate light bulb socket 1.
U5WME9E0.book Page 34 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33544 EAU24360 Replacing the auxiliary light bulb Front wheel If the auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. To remove the front wheel EAU38892 EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Auxiliary light bulb socket 6 1. Screw 2.
U5WME9E0.book Page 35 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the brake hose holder on each side by removing the bolt. 4. Remove the brake caliper on each side by removing the bolts. NOTICE: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. 2. Insert the wheel axle. 3. Install the brake calipers by installing the bolts. 7. Push down hard on the handlebar several times to check for proper fork operation.
U5WME9E0.book Page 36 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 2 3 Rear wheel 3 2 EAU25162 To remove the rear wheel 1 EWA10821 (a) WARNING 4 To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut and the brake caliper bolts. 2 6 1 1. Axle nut 2. Brake caliper bolt 2. Disconnect the brake torque rod from the brake caliper bracket by removing the nut and the bolt. 1 5 1. 2. 3. 4. 5.
U5WME9E0.book Page 37 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25843 To install the rear wheel 1. Place the wheel and the brake caliper bracket in the original position. 2. Insert the wheel axle through the brake caliper bracket and wheel from the right-hand side, and then install the axle nut. 3. Install the drive chain onto the rear sprocket. 4. Connect the brake torque rod to the brake caliper bracket by installing the bolt and the nut. 5.
U5WME9E0.book Page 38 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U5WME9E0.book Page 39 Friday, December 7, 2012 3:50 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42603 Troubleshooting chart 1. Fuel There is enough fuel. Check the battery. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 2. Battery The engine does not start. Check the battery. The engine turns over quickly. The battery is good. The engine turns over slowly. Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U5WME9E0.book Page 4 Friday, December 7, 2012 3:50 PM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM SPECIFICATIONS Dimensions: Overall length: 2175 mm (85.6 in) Overall width: 765 mm (30.1 in) Overall height: 1115 mm (43.9 in) Seat height: 795 mm (31.3 in) Wheelbase: 1500 mm (59.1 in) Ground clearance: 125 mm (4.92 in) Minimum turning radius: 2800 mm (110.
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM SPECIFICATIONS 5th: 1.115 (29/26) Chassis: Frame type: Double cradle Caster angle: 25.50 ° Trail: 100 mm (3.
U5WME9E0.book Page 3 Friday, December 7, 2012 3:50 PM SPECIFICATIONS 8 Tail/brake light: LED Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 4.0 W × 1 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator light: 12 V, 1.7 W × 1 High beam indicator light: 12 V, 1.7 W × 1 Oil level warning light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 2 Engine trouble warning light: 12 V, 1.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM CONSUMER INFORMATION EAU48612 Identification numbers EAU26400 EAU26480 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the frame under the seat. (See page 3-15.) Record the information on this label in the space provided.
U5WME9E0.book Page 1 Friday, December 7, 2012 3:50 PM INDEX A Air filter element and check hose, replacing and cleaning........................ 6-13 Anti-theft alarm (optional)........................ 3-9 Auxiliary light bulb, replacing ................ 6-34 EXUP system ....................................... 3-22 F Front and rear brake pads, checking.... 6-20 Front fork, adjusting.............................. 3-17 Front fork, checking .............................. 6-27 Fuel............................
U5WME9E0.book Page 2 Friday, December 7, 2012 3:50 PM INDEX Tool kit .................................................... 6-2 Troubleshooting.................................... 6-37 Troubleshooting chart ........................... 6-39 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing............ 6-32 Turn signal switch................................... 3-9 V Valve clearance .................................... 6-15 Vehicle identification number..................
A5-yoko_Blank.
A5-yoko_Blank.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.12-0.
