Read this manual carefully before operating this vehicle.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM EAU26945 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XJR1300, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJR1300.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM IMPORTANT MANUAL INFORMATION EAU10200 XJR1300 OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, October 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................3-1 Main switch/steering lock ................
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM TABLE OF CONTENTS Battery ..........................................6-27 Replacing the fuses ......................6-28 Replacing the headlight bulb ........6-29 Tail/brake light ..............................6-30 Replacing a turn signal light bulb ...........................................6-31 Replacing the license plate light bulb ...........................................6-31 Replacing the auxiliary light bulb .....................................
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM SAFETY INFORMATION EAU10283 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM SAFETY INFORMATION ● 1 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U5WME7E0.book Page 4 Monday, November 16, 2009 9:09 AM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM DESCRIPTION EAU10410 Left view 1 2,3 4 5 6 7 8 2 13 1. 2. 3. 4. 5. 6. 7. 8. 12 11 10 9 9. Shock absorber assembly compression damping force adjusting knob (page 3-19) 10.Shock absorber assembly rebound damping force adjusting knob (page 3-19) 11.Shock absorber assembly spring preload adjusting ring (page 3-19) 12.Shift pedal (page 3-11) 13.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear brake light switch (page 6-18) 10.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Brake lever (page 3-11) 10.Throttle grip (page 6-13) 11.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10976 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10691 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering ECA11020 NOTICE Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1. Push. 2. Turn. Push the key into the main switch, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U5WME7E0.book Page 4 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11004 Indicator and warning lights EAU11080 EAU11534 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system.
U5WME7E0.book Page 5 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS If the indicator light does not come on initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit. When the key is turned to “OFF” and 30 seconds have passed, the indicator light will start flashing indicating the immobilizer system is enabled.
U5WME7E0.book Page 6 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU43248 Multi-function display ● ● ● ● 3 ● ● 1. 2. 3. 4. 5.
U5WME7E0.book Page 7 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS To reset a tripmeter, select it by pushing the select button, and then push the reset button for at least two seconds. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Fuel meter TIP This fuel meter is equipped with a selfdiagnosis system.
U5WME7E0.book Page 8 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS 3 If a problem is detected in any of those circuits, the engine trouble warning light will come on and the odometer/tripmeter display will indicate an error code. The self-diagnosis device also detects problems in the immobilizer system circuits. If a problem is detected in the immobilizer system circuits, the immobilizer system indicator light will flash and the display will indicate an error code.
U5WME7E0.book Page 9 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12331 Anti-theft alarm (optional) This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. EAU12348 Handlebar switches Right Left 3 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U5WME7E0.book Page 10 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. 3 EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U5WME7E0.book Page 11 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 Shift pedal EAU26823 Brake lever 3 1. Clutch lever position adjusting dial 2. Arrow mark The clutch lever is equipped with a clutch lever position adjusting dial. To adjust the distance between the clutch lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip.
U5WME7E0.book Page 12 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS 3 The brake lever is equipped with a brake lever position adjusting dial. To adjust the distance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the “ ” mark on the brake lever. EAU12941 EAU13074 Brake pedal Fuel tank cap 1. Brake pedal 1.
U5WME7E0.book Page 13 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable.
U5WME7E0.book Page 14 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. EAU13412 Fuel tank breather hose EAU43421 3 Recommended fuel: PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity: 21.0 L (5.55 US gal, 4.62 Imp.
U5WME7E0.book Page 15 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 ECA10701 EAU13900 Catalytic converters NOTICE Seat This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the seat 1. Insert the key into the seat lock, and then turn it as shown. EWA10862 WARNING The exhaust system is hot after operation.
U5WME7E0.book Page 16 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14452 EAU14351 Helmet holder Storage compartment 1. Helmet holder 2. Unlock. 1. Storage compartment 3 1. Projection 2. Seat holder 2. Push the rear of the seat down to lock it in place. 3. Remove the key. TIP Make sure that the seat is properly secured before riding. To open the helmet holder, insert the key into the seat lock, and then turn the key as shown.
U5WME7E0.book Page 17 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS When washing the vehicle, be careful not to let any water enter the storage compartment. EAU14742 Adjusting the front fork EWA10180 WARNING Spring preload 1 (b) Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws.
U5WME7E0.book Page 18 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS Compression damping force Rebound damping force 1 1 1 2 3 4 (a) (b) 5 2 3 1. Current setting 2. Front fork cap bolt Spring preload setting: Minimum (soft): 8 Standard: 5 Maximum (hard): 1 1. Rebound damping force adjusting screw 1.
U5WME7E0.book Page 19 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU43255 TIP Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary.
U5WME7E0.book Page 20 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): Distance A = 0 mm (0 in) Standard: Distance A = 17 mm (0.67 in) Maximum (hard): Distance A = 28 mm (1.10 in) 3. Tighten the lock screw to the specified torque. 3 1. Special wrench 2. Spring preload adjusting ring Tightening torque: Lock screw: 0.1 Nm (0.01 m·kgf, 0.07 ft·lbf) (a).
U5WME7E0.book Page 21 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting knob in direction (b).
U5WME7E0.book Page 22 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15282 3 EAU15303 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U5WME7E0.book Page 23 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5WME7E0.book Page 24 Monday, November 16, 2009 9:09 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? WARNING • The vehicle must be placed on the center- ”. stand during this inspection. • If a malfunction is noted, have a Yamaha dealer check the system before riding.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 6-18, 6-19 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU46632 EAU32955 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM OPERATION AND IMPORTANT RIDING POINTS dicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. EAU16671 Shifting ECA10260 NOTICE ● 2. Shift the transmission into the neutral position. (See page 5-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption 5 Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U5WME7E0.book Page 4 Monday, November 16, 2009 9:09 AM OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17241 EWA15121 6 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING NO. 1 ITEM Air filter element 2 * Clutch 3 * Front brake CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 5 * Brake hoses 40000 km (24000 mi) √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U5WME7E0.book Page 4 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. 10 ITEM Drive chain 11 * Steering bearings 12 * Chassis fasteners CHECK OR MAINTENANCE JOB • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. • Check bearing play and steering for roughness.
U5WME7E0.book Page 5 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) √ √ √ √ 21 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 22 Engine oil filter element • Replace. √ 23 * Front and rear brake switches • Check operation.
U5WME7E0.book Page 6 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT • Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders, and change the brake and clutch fluids. • Replace the brake and clutch hoses every four years and if cracked or damaged.
U5WME7E0.book Page 7 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 1. Panel B 2. Panel C 1. Bolt EAU43260 Panels A and B 6 1. Panel A To install the panel 1. Place the panel in its original position, and then install the bolt. To remove one of the panels 1.
U5WME7E0.book Page 8 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19193 Panel C To remove the panel Remove the bolts, and then take the panel off. EAU19545 Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U5WME7E0.book Page 9 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR8EA-9 4. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. To install a spark plug 1. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 2.
U5WME7E0.book Page 10 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3 4 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 4 3 1 2 1 1. 2. 3. 4. Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U5WME7E0.book Page 11 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 2 3 4 5 with the slot in the crankcase, and then tightening the bolt to the specified torque. 14. Install the engine oil drain bolt and its new gasket, and then tighten the bolt to the specified torque. 6 Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 1 1. 2. 3. 4. 5. 6. 6 O-ring Oil filter element cover bolt Oil filter element cover Compression spring Washer Oil filter element 9.
U5WME7E0.book Page 12 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA11620 NOTICE ● ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase.
U5WME7E0.book Page 13 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Pull the air filter element out. To clean the air filter check hose 1. Check the hose on the front of the air filter case for accumulated dirt or water. EAU21383 Checking the throttle cable free play 1. Air filter element 6 4. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is properly seated in the air filter case.
U5WME7E0.book Page 14 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU21772 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5WME7E0.book Page 15 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10470 WARNING ● ● 1. Tire sidewall 2. Tire tread depth 6 The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. Have a Yamaha dealer replace excessively worn tires.
U5WME7E0.book Page 16 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: DUNLOP/D252F L Rear tire: Size: 180/55 ZR17M/C (73W) Manufacturer/model: DUNLOP/D252 L FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● speed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run.
U5WME7E0.book Page 17 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22073 Clutch lever 6 Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. (See page 6-19.
U5WME7E0.book Page 18 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22293 Brake light switches 3. Install the panel. EAU22321 Checking the front and rear brake pads Front brake 1. Rear brake light switch 2. Rear brake light switch adjusting nut The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U5WME7E0.book Page 19 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves.
U5WME7E0.book Page 20 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● When checking the fluid level, make sure that the top of the brake or clutch fluid reservoir is level. Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. Recommended brake and clutch fluid: DOT 4 brake fluid ● ● ● Refill with the same type of brake fluid.
U5WME7E0.book Page 21 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. Drive chain slack: 20.0–30.0 mm (0.79–1.18 in) 5. If the drive chain slack is incorrect, adjust it as follows. EAU22793 6 To check the drive chain slack 1. Place the motorcycle on the centerstand. 2. Shift the transmission into the neutral position. 3.
U5WME7E0.book Page 22 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 Cleaning and lubricating the drive chain may contain substances that could damage the O-rings. [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U5WME7E0.book Page 23 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U5WME7E0.book Page 24 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43600 Checking and lubricating the brake and clutch levers EAU23213 Recommended lubricant: Silicone grease Checking and lubricating the centerstand and sidestand Brake lever Clutch lever 6 The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
U5WME7E0.book Page 25 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.
U5WME7E0.book Page 26 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45511 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand.
U5WME7E0.book Page 27 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33654 Battery 1 2 ● 1. Negative battery lead (black) 2. Positive battery lead (red) 6 This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U5WME7E0.book Page 28 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA16530 EAU43272 Replacing the fuses The main fuse is located under the seat. (See page 3-15.) NOTICE Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. 1. Main fuse The fuse box, which contains the fuses for the individual circuits, is located behind panel B.
U5WME7E0.book Page 29 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23795 Specified fuses: Main fuse: 50.0 A Headlight fuse: 15.0 A Taillight fuse: 7.5 A Signaling system fuse: 7.5 A Ignition fuse: 15.0 A Fuel injection system fuse: 15.0 A Backup fuse: 7.5 A 6 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U5WME7E0.book Page 30 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Headlight coupler 2. Headlight bulb cover 3.
U5WME7E0.book Page 31 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24313 Replacing a turn signal light bulb Replacing the license plate light bulb 1. Remove the turn signal light lens by removing the screw. 1. Remove the license plate light unit by removing the screws. 1. Turn signal light bulb 6 1. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U5WME7E0.book Page 32 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33543 Replacing the auxiliary light bulb If the auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. 1. License plate light bulb socket 3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws. 1.
U5WME7E0.book Page 33 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 Front wheel EAU38891 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 3. Remove the brake hose holder on each side by removing the bolt. 4. Remove the brake caliper on each side by removing the bolts. NOTICE: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut.
U5WME7E0.book Page 34 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 2 3 Rear wheel EAU25162 To remove the rear wheel EWA10821 (a) WARNING 1 To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Loosen the axle nut and the brake caliper bolts. 2 1 1. Axle nut 2. Brake caliper bolt 2. Disconnect the brake torque rod from the brake caliper bracket by removing the nut and the bolt. 1. 2. 3. 4. 5. 6.
U5WME7E0.book Page 35 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25842 6 To install the rear wheel 1. Place the wheel and the brake caliper bracket in the original position. 2. Insert the wheel axle through the brake caliper bracket and wheel from the right-hand side, and then install the axle nut. 3. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-21.) 4.
U5WME7E0.book Page 36 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U5WME7E0.book Page 37 Monday, November 16, 2009 9:09 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26014 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM MOTORCYCLE CARE AND STORAGE ● ● 7 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U5WME7E0.book Page 4 Monday, November 16, 2009 9:09 AM MOTORCYCLE CARE AND STORAGE 7 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM SPECIFICATIONS Dimensions: Overall length: 2175 mm (85.6 in) Overall width: 765 mm (30.1 in) Overall height: 1115 mm (43.9 in) Seat height: 795 mm (31.3 in) Wheelbase: 1500 mm (59.1 in) Ground clearance: 125 mm (4.92 in) Minimum turning radius: 2800 mm (110.
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM SPECIFICATIONS 4th: 31/24 (1.292) 5th: 29/26 (1.115) Chassis: Frame type: Double cradle Caster angle: 25.50 ° Trail: 100.0 mm (3.
U5WME7E0.book Page 3 Monday, November 16, 2009 9:09 AM SPECIFICATIONS Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: LED Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 4.0 W × 1 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator light: 12 V, 1.7 W × 1 High beam indicator light: 12 V, 1.7 W × 1 Oil level warning light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM CONSUMER INFORMATION EAU48610 Identification numbers EAU26400 EAU26480 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the frame under the seat. (See page 3-15.) Record the information on this label in the space provided.
U5WME7E0.book Page 1 Monday, November 16, 2009 9:09 AM INDEX A Air filter element and check hose, replacing and cleaning ....................... 6-12 Anti-theft alarm (optional) ....................... 3-9 Auxiliary light bulb, replacing ................ 6-32 B Battery .................................................. 6-27 Brake and clutch fluid levels, checking ............................................. 6-19 Brake and clutch fluids, changing.........
U5WME7E0.book Page 2 Monday, November 16, 2009 9:09 AM INDEX Troubleshooting .................................... 6-35 Troubleshooting chart ........................... 6-37 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing ............ 6-31 Turn signal switch ................................... 3-9 V Valve clearance .................................... 6-14 Vehicle identification number .................. 9-1 W Wheel bearings, checking.....................
U5WME7E0.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.12-0.
