OWNER’S MANUAL XJR1300 XJR1300SP 5EA-28199-E2
INTRODUCTION EAU00001 Welcome to the Yamaha world of motorcycling! As the owner of a XJR1300/XJR1300SP, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of highquality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all your XJR1300/ XJR1300SP’s advantages.
IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle. WARNING CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
IMPORTANT MANUAL INFORMATION EAU00008 XJR1300/XJR1300SP OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
TABLE OF CONTENTS EAU00009 1 GIVE SAFETY THE RIGHT OF WAY 1 2 DESCRIPTION 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 4 PRE-OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY.................................................
GIVE SAFETY THE RIGHT OF WAY EAU00021 1- Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. 1 Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape.
DESCRIPTION Left view ............................................................................................. 2-1 Right view........................................................................................... 2-2 Controls/Instruments ..........................................................................
DESCRIPTION EAU00026 2- Left view 2 1. Clutch fluid reservoir 2. Fuel cock 3. Rear shock absorber spring preload adjusting ring 4. Luggage strap holders 5. Helmet holder/seat lock 6. Shift pedal 7.
DESCRIPTION Right view 2 8. Tail/brake light 9. Luggage strap holders 10. Tool kit 11. Rear brake fluid reservoir 12. Fuses 13. Air filter 14. Fuel tank 15. Front brake fluid reservoir 16. Headlight 17.
DESCRIPTION Controls/Instruments 2 1. Clutch lever 2. Left handlebar switches 3. Starter (choke) “ ” 4. Speedometer 5. Fuel gauge 6. Tachometer 7. Right handlebar switches 8. Front brake lever 9. Throttle grip 10. Main switch/steering lock 11.
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ......................................3-1 Indicator lights ......................................................3-2 Oil level indicator circuit check..............................3-3 Speedometer ........................................................3-4 Tachometer ...........................................................3-4 Antitheft alarm (optional) ......................................3-4 Fuel gauge............................................
INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3- 3 EAU00029* Main switch/steering lock The main switch controls the ignition and lighting systems. Its operation is described below. EAU00036 ON Electrical circuits are switched on. The engine can be started. The key cannot be removed in this position. EAU00040 LOCK The steering is locked in this position and all electrical circuits are switched off. The key can be removed in this position. To lock the steering, turn the handlebars all the way to the left.
INSTRUMENT AND CONTROL FUNCTIONS EAU01590 EAU00061 (Parking) The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “ ”. Do not use this position for an extended length of time as the battery may discharge. Neutral indicator light “ ” This indicator comes on when the transmission is in neutral. EAU01313 1. 2. 3. 4. 5.
INSTRUMENT AND CONTROL FUNCTIONS EAU00073 Oil level indicator circuit check CB-52E Turn the main switch to “ON”. Turn the engine stop switch to “ NOTE: ”. Wait a few seconds (see NOTE). When the main switch is turned on, the oil level indicator light will come on for a few seconds and then go off. If the indicator light does not come on, ask a Yamaha dealer to inspect the electrical circuit. 3 Oil level indicator light goes off. Oil level indicator light remains on.
INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Antitheft alarm (optional) An antitheft alarm can be equipped to this motorcycle. Consult your Yamaha dealer to obtain and install the alarm. 3 1. 2. 3. 4. Reset knob Tripmeter Odometer Speedometer 1. Tachometer 2. Red zone EAU00101 Tachometer EAU00097 Speedometer The speedometer shows riding speed. This speedometer is equipped with an odometer and trip odometer. The trip odometer can be reset to “0” with the reset knob.
INSTRUMENT AND CONTROL FUNCTIONS EAU00127 Turn signal switch To signal a right-hand turn, push the switch to “ ”. To signal a left-hand turn, push the switch to “ ”. Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position. 3 1. Fuel gauge EAU00110 Fuel gauge This model is equipped with an electric fuel gauge so the rider can monitor the fuel level in the fuel tank.
INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” The starter motor cranks the engine when pushing the start switch. EC000005 CAUTION: See starting instructions prior to starting the engine. @ @ 1. Engine stop switch 2. Lights switch 3. Start switch “ ” EAU00138 Engine stop switch The engine stop switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the engine.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Clutch lever EAU00153 Clutch lever The clutch lever is located on the left handlebar. It is equipped with a clutch lever adjusting dial and a clutch switch, which is integrated into the ignition circuit cut-off system. (Refer to the engine starting procedures for a description of this system.) To disengage the clutch, pull the clutch lever toward the handlebar. To engage the clutch, release the lever.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Front brake lever EAU00161 Front brake lever The front brake lever is located on the right handlebar and is equipped with a brake lever adjusting dial. To activate the front brake, pull the lever toward the handlebar. 1. Arrow mark 2. Adjusting dial 1. Rear brake pedal To adjust the front brake lever position, turn the brake lever adjusting dial while pulling the lever forward. Make sure the setting on the brake lever adjusting dial is aligned with the arrow mark.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. @ @ EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the motorcycle. @ 3 1. Lock cover 2. Open 1. Filler tube 2. Fuel level @ EAU02935 EAU01183 Fuel tank cap Fuel To open Open the lock cover. Insert the key and turn it 1/4 turn clockwise. The lock will be released and the cap can be opened.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts. ON: normal position RES: reserve position @ @ EAU00191 3 Recommended fuel: Regular unleaded gasoline with a research octane number of 91 or higher. Fuel tank capacity: Total: 21 L Reserve: 4.5 L NOTE: If knocking or pinging occurs, use a different brand of gasoline or higher octane grade. @ @ 1.
INSTRUMENT AND CONTROL FUNCTIONS PRI: priming position 3 1. Arrow mark positioned over “PRI” PRI This stands for “prime”. If the engine has been allowed to run out of fuel, turn the lever to the “PRI” position to send fuel directly to the carburetors. This will make starting easier. However, be sure to turn the lever to the “ON” position (or “RES” if you have not refuelled yet) after the engine has started. 1. Starter (choke) “ ” 1.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Projection 2. Seat holder 1. Open To install Insert the projection on the front of the seat into the holder, then push down the seat. Helmet holder NOTE: Make sure that the seat is securely fitted. EAU00260 @ EAU01688 To open the helmet holder, insert the key in the lock and turn it as shown. To lock the helmet holder, replace the holder in its original position. EW000030 @ WARNING Never ride with a helmet in the helmet holder.
INSTRUMENT AND CONTROL FUNCTIONS 3 1. Spring preload adjusting bolt EAU00285 1. Setting 2. Front fork cap bolt 1. Upper adjusting ring 2. Lower adjusting ring Front fork adjustment EC000013 This front fork is equipped with spring preload adjusting bolts. EW000037 WARNING Each fork leg must be set to the same pressure. Uneven setting can cause poor handling and loss of stability. @ @ Adjust spring preload as follows.
INSTRUMENT AND CONTROL FUNCTIONS EAU00316 Adjusting position HARD STD/SOFT 1. Upper adjusting ring 2. Lower adjusting ring To decrease spring preload, turn the adjusting rings as shown in illustration b . EW000040 WARNING Always adjust each shock absorber to the same setting. Uneven adjustment can cause poor handling and loss of stability. @ @ WARNING These shock absorbers contain highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorbers.
INSTRUMENT AND CONTROL FUNCTIONS EAU00330 Sidestand This model is equipped with an ignition circuit cut-off system. The motorcycle must not be ridden when the sidestand is down. The sidestand is located on the left side of the frame. (Refer to page 5-1 for an explanation of this system.) 3 EAU00332 Sidestand/clutch switch operation check Check the operation of the sidestand switch and clutch switch against the information below. EW000046 @ EW000044 1.
INSTRUMENT AND CONTROL FUNCTIONS CD-08E CLUTCH SWITCH IS OK. SIDESTAND IS DOWN. ENGINE WILL STALL. 3 SIDESTAND SWITCH IS OK.
PRE-OPERATION CHECKS Pre-operation check list......................................................................
PRE-OPERATION CHECKS EAU01114 4- Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
PRE-OPERATION CHECKS ITEM CHECKS PAGE Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. Fuel • Check fuel level. • Fill with fuel if necessary. 3-9 ~ 3-10 Lights, signals and switches • Check for proper operation. 6-25 ~ 6-27 — NOTE: Pre-operation checks should be made each time the motorcycle is used.
OPERATION AND IMPORTANT RIDING POINTS Starting the engine............................................................................. 5-1 Starting a warm engine ...................................................................... 5-4 Shifting ............................................................................................... 5-4 Recommended shift points (for Switzerland only) .............................. 5-5 Tips for reducing fuel consumption ................................................
OPERATION AND IMPORTANT RIDING POINTS 5- EAU00373 @ 5 WARNING ● Before riding this motorcycle, become thoroughly familiar with all operating controls and their functions. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start your engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and can cause loss of consciousness and death within a short time.
OPERATION AND IMPORTANT RIDING POINTS CF-33E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND SIDESTAND IS DOWN, IF TRANSMISSION IS IN GEAR AND SIDESTAND IS UP, PUSH THE START SWITCH. ENGINE WILL START. PULL IN THE CLUTCH LEVER AND PUSH THE START SWITCH. ENGINE WILL START. 5 RETRACT SIDESTAND AND PUT TRANSMISSION IN GEAR. MOTORCYCLE CAN BE RIDDEN. MOTORCYCLE CAN BE RIDDEN.
OPERATION AND IMPORTANT RIDING POINTS 1. Turn the fuel cock to “ON”. 2. Turn the main switch to “ON” and the engine stop switch to “ ”. 3. Shift transmission into neutral. NOTE: When the transmission is in neutral, the neutral indicator light should be on. If the light does not come on, ask a Yamaha dealer to inspect it. @ @ 4. Turn on the starter (choke) and completely close the throttle grip. 5. Start the engine by pushing the start switch.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine @ The starter (choke) is not required when the engine is warm. EC000046 CAUTION: See the “Engine break-in” section prior to operating the motorcycle for the first time. @ @ 1. Shift pedal N. Neutral EAU00423 Shifting The transmission lets you control the amount of power you have available at a given speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration.
OPERATION AND IMPORTANT RIDING POINTS EAU02941 Tips for reducing fuel consumption The recommended shift points are shown in the table below. Your motorcycle’s fuel consumption depends to a large extent on your riding style. The following tips can help reduce fuel consumption: ● Warm up the engine before riding. ● Turn off the starter (choke) as soon as possible. ● Shift up swiftly and avoid high engine speeds during acceleration.
OPERATION AND IMPORTANT RIDING POINTS EAU01329* 0 ~ 1,000 km Avoid operation above 4,000 r/min. 1,000 ~ 1,600 km Avoid cruising speeds in excess of 5,000 r/min. EC000052* CAUTION: After 1,000 km of operation, be sure to replace the engine oil and oil filter element. @ @ EAU00460 Parking When parking the motorcycle, stop the engine and remove the ignition key. EW000058 WARNING The exhaust system is hot. Park the motorcycle in a place where pedestrians or children are not likely to touch the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit...................................................................6-1 Periodic maintenance and lubrication...................6-2 Panel removal and installation ..............................6-5 Panel A .................................................................6-5 Spark plugs...........................................................6-6 Engine oil ..............................................................6-7 Air filter ................................
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00462 6- EAU00464 6 Periodic inspection, adjustment and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motorcycle owner. The maintenance and lubrication schedule chart should be considered strictly as a guide to general maintenance and lubrication intervals.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY NO. ITEM CHECKS AND MAINTENANCE JOBS 1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. • Replace if necessary. 2 * Fuel filter • Check condition. • Replace if necessary. 3 4 5 Spark plugs * Valves Air filter INITIAL (1,000 km) 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months (whichever comes first) √ √ √ • Check condition.
PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months (whichever comes first) • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary. √ √ • Check bearing for looseness or damage. • Replace if necessary. √ √ Swingarm • Check swingarm pivoting point for play. • Correct if necessary. • Lubricate with molybdenum disulfide grease every 24,000 km or 24 months (whichever comes first).
PERIODIC MAINTENANCE AND MINOR REPAIR EVERY NO. ITEM CHECKS AND MAINTENANCE JOBS INITIAL (1,000 km) 6,000 km or 6 months (whichever comes first) 12,000 km or 12 months (whichever comes first) • Check engine idling speed, synchronization and starter operation. • Adjust if necessary. √ √ √ • Check oil level and vehicle for oil leakage. • Correct if necessary. • Change. (Warm engine before draining.) √ √ √ 20 * Carburetors 21 Engine oil 22 Engine oil filter element • Replace.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A EAU01777 Panel removal and installation 6 The panel illustrated needs to be removed to perform some of the maintenance described in this chapter. Refer to this section each time the panel has to be removed or installed. 1. Screw (× 2) 2. Pull out 1. Projection 2. Grommet EAU01551 Panel A To remove Remove the seat and panel screws. Then pull the panel outward as shown. 6-5 To install Insert the projection into the grommet and tighten the panel screws.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap 1. Spark plug wrench EAU03053 Spark plugs Removal 1. Remove the spark plug caps. 2. Use the spark plug wrench in the tool kit to remove the spark plugs as shown. Inspection The spark plug is an important engine component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. Normally, all spark plugs from the same engine should have the same color on the white insulator around the center electrode.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01784* Tightening torque: Spark plug: 17.5 Nm (1.75 m·kg) NOTE: If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible. @ a. Spark plug gap 6 Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Oil level window 2. Maximum level mark 3. Minimum level mark 2. With the engine stopped, check the oil level through the level window located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. @ 1. Engine oil drain bolt Engine oil and oil filter element replacement 1. Warm up the engine for several minutes. 2. Stop the engine. Place an oil pan under the engine and remove the oil filler cap.
PERIODIC MAINTENANCE AND MINOR REPAIR 9. Fill engine with oil. Install the oil filler cap and tighten. 1. Oil filter element 2. O-ring (× 2) Recommended oil: See page 8-1. Oil quantity: Total amount: 4.2 L Periodic oil change: 3.0 L With oil filter replacement: 3.35 L 1. Projection 2. Slot 6. Install the new oil filter element and O-ring. 7. Align the projection on the filter cover with the slot in housing and install the filter cover. 8.
PERIODIC MAINTENANCE AND MINOR REPAIR 10. Start the engine and warm it up for several minutes. While warming up, check for oil leakage. If oil leakage is found, stop the engine immediately and check for the cause. NOTE: After the engine is started, the oil level indicator light should go off if oil is filled to the specified level. @ 1. Air filter case cover 2. Screw (× 4) @ EC000067 CAUTION: If the indicator light flickers or remains on, immediately stop the engine and consult with a Yamaha dealer.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00630 Carburetor adjustment The carburetors are important parts of the engine and require very sophisticated adjustment. Most adjustments should be left to a Yamaha dealer who has the professional knowledge and experience to do so. However, the idle speed may be adjusted by the owner as part of routine maintenance. 5. Tap the air filter lightly to remove most of the dust and dirt and blow out the remaining dirt with compressed air as shown.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 Valve clearance adjustment The correct valve clearance changes with use, resulting in improper fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician. 1. Throttle stop screw 2. Set the idle to the specified engine speed by adjusting the throttle stop screw.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 Tires CE-33E Maximum load* Cold tire pressure To ensure maximum performance, long service and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EW000082 WARNING Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000095 WARNING Operating the motorcycle with excessively worn tires decrease riding stability and can lead to loss of control. Have excessively worn tires replaced by a Yamaha dealer immediately. Brakes, tires, and related wheel parts replacement should be left to a Yamaha Service Technician. @ 1. Side wall a. Tread depth Tire inspection Always check the tires before operating the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000080 @ 6 WARNING ● After extensive tests, the tires mentioned below have been approved by Yamaha Motor Co., Ltd. for this model. No guarantee for handling characteristics can be given if tire combinations other than what is approved are used on this motorcycle. The front and rear tires should be of the same manufacture and design. ● The use of tire valves and valve cores other than listed below could cause tire deflation during extreme high speed riding.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00687 EW000109 Wheels To ensure maximum performance, long service, and safe operation, note the following: ● Always inspect the wheels before a ride. Check for cracks, bends, or warpage of the wheels. If any abnormal condition exists in a wheel, consult a Yamaha dealer. Do not attempt even small repairs to the wheel. If a wheel is deformed or cracked, it must be replaced. ● Tires and wheels should be balanced whenever either one is changed or replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Turn the adjusting nut in direction a to make the brake light come on earlier. Turn the adjusting nut in direction b to make the brake light come on later. 1. Brake light switch 2. Adjusting nut Rear 1.
PERIODIC MAINTENANCE AND MINOR REPAIR Front Clutch Rear 1. Minimum level mark 1. Minimum level mark EAU01800* Inspecting the brake fluid level Insufficient brake fluid may let air enter the brake or clutch system, possibly causing them to become ineffective. Before riding, check that the brake fluid is above the minimum level and fill when necessary. Low brake fluid levels may indicate worn brake pads and/or fluid leakage.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00742 Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel. Have the Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking: ● oil seals (every two years) ● brake hoses (every four years) a. Chain slack EAU00745 Drive chain slack check NOTE: Spin the wheel several times and find the tightest position of the chain.
PERIODIC MAINTENANCE AND MINOR REPAIR EC000096 CAUTION: Too little chain slack will overload the engine and other vital parts. Keep the slack within the specified limits. @ @ 3. After adjusting, tighten the locknuts. Then tighten the axle nut to the specified torque. Tightening torque: Axle nut: 150 Nm (15.0 m·kg) EAU03006 Drive chain lubrication The chain consists of many parts which work with each other. If the chain is not maintained properly, it will wear out quickly.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00773 Throttle cable and grip lubrication The throttle twist grip assembly should be greased at the time that the cable is lubricated, since the grip must be removed to get at the end of the throttle cable. After removing the screws, hold the end of the cable up in the air and put in several drops of lubricant. With the throttle grip disassembled, coat the metal surface of the grip assembly with a suitable all-purpose grease.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 Front fork inspection Visual check EW000115 WARNING Securely support the motorcycle so there is no danger of it falling over. @ @ Check for scratches or damage on the inner tube and excessive oil leakage from the front fork. Operation check 1. Place the motorcycle on a level place. 2. Hold the motorcycle in an upright position and apply the front brake. 3. Push down hard on the handlebars several times and check if the fork rebounds smoothly.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000115 WARNING Securely support the motorcycle so there is no danger of it falling over. @ @ EAU01144 Wheel bearings If there is play in the front or rear wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer inspect the wheel bearings. EAU00794 Steering inspection 6 Periodically inspect the condition of the steering. Worn out or loose steering bearings may be dangerous. Place a stand under the engine to raise the front wheel off the ground.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 WARNING Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes or clothing. ANTIDOTE: ● EXTERNAL: Flush with water. ● INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. ● EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases.
PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use fuses of higher amperage rating than those recommended. Substitution of a fuse of improper rating can cause extensive electrical system damage and possibly a fire. @ @ 1. 2. 3. 4. 5. Main fuse Signaling system fuse Headlight fuse Ignition fuse Spare fuse (× 3) 1. Screw (× 2) EAU01470 6 Fuse replacement Specified fuses: Main fuse: Ignition fuse: Signaling system fuse: Headlight fuse: The fuse box is located under the seat.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Connector 2. Bulb cover 1. Bulb holder 1. Don’t touch 3. Unhook the bulb holder and remove the defective bulb. 2. Remove the headlight connector and the bulb cover. EW000119 WARNING Keep flammable products and your hands away from a bulb while it is on, as it is hot. Do not touch a bulb until it cools down. @ @ 4. Put a new bulb into position and secure it in place with the bulb holder. 6-26 EC000105 CAUTION: Avoid touching the glass part of a bulb.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Bulb EAU00856* Tail/brake light bulb replacement 6 1. Remove the seat. 2. To remove the socket, turn it counterclockwise. 3. To remove the defective bulb, turn it counterclockwise. 4. Push a new bulb into the socket and turn it clockwise. 5. Install the socket and turn it clockwise. 6. Install the seat. EAU01095 Turn signal light bulb replacement 1. Remove the screw and the lens. 6-27 2.
PERIODIC MAINTENANCE AND MINOR REPAIR Left 1. Speedometer cable EAU00869 Front wheel removal EW000122 @ WARNING It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcycle so there is no danger of it falling over. ● Right 1. Bolt (× 3) 2. Brake hose holder 3. Caliper 1. Pinch bolt 2. Wheel axle 3. Remove the brake hose holders and the calipers by removing the bolts. NOTE: Do not depress the brake lever when the disc and caliper are separated. @ @ 4.
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Tighten the wheel axle, pinch bolt and caliper bolts to the specified torques. EAU01758* Front wheel installation 6 1. Install the speedometer gear unit housing into the wheel hub. Make sure the wheel hub and the speedometer gear unit housing are installed with the projections meshed into the slots. 2. Lift up the wheel between the front fork legs. Make sure the slot in the speedometer gear unit housing fits over the stopper on the front fork outer tube. 3.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: ● Do not depress the brake pedal when the caliper is off the disc as the brake pads will be forced shut. ● You do not have to disassemble the chain in order to remove or install the rear wheel. @ @ 1. Locknut 2. Adjusting bolt 3. Axle nut 1. Wheel axle EAU01318 Rear wheel removal EW000122 @ WARNING ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcycle so there is no danger of it falling over. @ 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01317 Rear wheel installation 6 1. Install the caliper bracket and wheel assembly, then insert the axle. 2. Install and adjust the drive chain. (See page 6-19 for details about adjusting the drive chain slack.) 3. Install the brake torque rod bolt and nut. 4. Install the caliper and caliper bolts. Make sure there is enough gap between the brake pads before installing the caliper onto the brake disc. 5. Take the motorcycle off the centerstand. 6.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01297 Troubleshooting chart EW000125 WARNING Never check the fuel system while smoking or in the vicinity of an open flame. @ @ 1. Fuel Enough fuel. Go to compression check. No fuel. Supply fuel. Check if there is fuel in the fuel tank. Engine doesn’t start, go to compression check. 2. Compression There is compression. Go to ignition check. No compression. Ask a Yamaha dealer to inspect. Use the electric starter. 3. Ignition Wet.
MOTORCYCLE CARE AND STORAGE Care ................................................................................................... 7-1 Storage...............................................................................................
MOTORCYCLE CARE AND STORAGE EAU01517 7- Care The exposure of its technology makes a motorcycle charming but also vulnerable. Although high-quality components are used, they are not all rust-resistant. While a rusty exhaust pipe may remain unnoticed on a car, it does look unattractive on a motorcycle. Frequent and proper care, however, will keep your motorcycle looking good, extend its life and maintain its performance. Moreover, the warranty states that the vehicle must be properly taken care of.
MOTORCYCLE CARE AND STORAGE ECA00010 @ CAUTION: ● Avoid using strong acidic wheel cleaners, especially on spoked wheels. If you do use such products for hard-to-remove dirt, do not leave it on any longer than instructed, then thoroughly rinse it off with water, immediately dry the area and apply a corrosion protection spray. ● Improper cleaning can damage windshields, cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.
MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold water and soap after the engine has cooled down. ECA00012 CAUTION: Do not use warm water since it increases the corrosive action of the salt. @ @ 2. Be sure to apply a corrosion protection spray on all (even chromeand nickel-plated) metal surfaces to prevent corrosion. 7 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3.
MOTORCYCLE CARE AND STORAGE ECA00013 @ CAUTION: ● Apply spray oil and wax sparingly and wipe off any excess. ● Never apply oil or wax on rubber and plastic parts, but treat them with a suitable care product. ● Avoid using abrasive polishing compounds as they wear away the paint. Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA00014 @ @ NOTE: Consult a Yamaha dealer for advice on what products to use.
MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs and place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter. (This will coat the cylinder walls with oil.) e.
SPECIFICATIONS Specifications ..................................................................................... 8-1 HOW TO USE THE CONVERSION TABLE .......................................
SPECIFICATIONS EAU01038 8- Specifications Model XJR1300/XJR1300SP Engine oil Type Dimensions Overall length -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C 2,250 mm (for SF, N, S) SAE 10W/30 2,175 mm (except for SF, N, S) Overall width Overall height 1,115 mm Seat height 775 mm Wheelbase 1,500 mm Ground clearance Minimum turning radius Basic weight (with oil and full fuel tank) SAE 10W/40 775 mm SAE 15W/40 SAE 20W/40 SAE 20W/50 120 mm Recommended engine oil classification 2,800 mm 253 kg Engine 8
SPECIFICATIONS Fuel 5th Type Regular unleaded gasoline 1.115 Chassis Fuel tank capacity 21 L Frame type Fuel reserve amount 4.5 L Caster angle 25° 30′ Trail 100 mm Carburetor Type × quantity BS36 × 4 Manufacturer MIKUNI Tires Front Spark plug Manufacturer/Type NGK / DPR8EA-9 or DENSO / X24EPR-U9 Gap 0.8 ~ 0.
SPECIFICATIONS 90 kg load ~ maximum load* Suspension Front Front 250 kPa (2.50 kg/cm2, 2.50 bar) Rear 290 kPa (2.90 kg/cm2, 2.90 bar) 250 kPa (2.50 kg/cm2, 2.50 bar) Rear 290 kPa (2.90 kg/cm2, 2.90 bar) Type Swingarm Shock absorbers * Load is total weight of cargo, rider, passenger and accessories. Wheels Front Coil-air spring / oil damper Rear Coil spring / gas-oil damper Wheel travel Front Type Cast Size 17 × MT 3.50 Type Cast Size 17 × MT 5.
SPECIFICATIONS Bulb voltage, wattage × quantity Headlight 12 V, 60/55 W × 1 Tail/brake light 12 V, 5/21 W × 2 Auxiliary light 12 V, 4 W × 1 Turn signal lights 12 V, 21 W × 4 Meter light 12 V, 1.7 W × 4 Neutral indicator light 12 V, 1.7 W × 1 High beam indicator light 12 V, 3.4 W × 1 Oil level indicator light 12 V, 1.7 W × 1 Turn indicator light 12 V, 1.7 W × 2 Fuses Main fuse 30 A Headlight fuse 15 A Signaling system fuse 15 A Ignition fuse 7.
SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC UNITS. Use this table to convert METRIC unit data to IMPERIAL unit data. Ex. METRIC MULTIPLIER METRIC TO IMPERIAL Metric unit IMPERIAL **mm × 0.03937 = **in 2 mm × 0.03937 = 0.08 in 8 8-5 Multiplier Imperial unit Torque m·kg m·kg cm·kg cm·kg 7.233 86.794 0.0723 0.8679 ft·lb in·lb ft·lb in·lb Weight kg g 2.205 0.
CONSUMER INFORMATION Identification number records............................................................. 9-1 Key identification number ................................................................... 9-1 Vehicle identification number.............................................................. 9-1 Model label.........................................................................................
CONSUMER INFORMATION EAU01039 9- EAU02944 Identification number records Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION NUMBER: 1. Key identification number CA-02E 2. VEHICLE IDENTIFICATION NUMBER: CA-02E 1.
CONSUMER INFORMATION 1. Model label EAU01050 Model label The model label is affixed to the frame under the seat. (See page 3-11 for seat removal procedures.) Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer.
INDEX 10- A Air filter ..................................................6-10 Antitheft alarm (optional) ..........................3-4 B Battery ...................................................6-23 Brake and clutch lever lubrication...........6-21 Brake and shift pedal lubrication ............6-21 Brake fluid replacement .........................6-19 Brake light switch adjustment.................6-17 C Cable inspection and lubrication ............6-20 Carburetor adjustment ...........................
INDEX S V Seat....................................................... 3-11 Shifting .................................................... 5-4 Shift pedal ............................................... 3-7 Sidestand .............................................. 3-15 Sidestand/clutch switch operation check .................................................. 3-15 Spark plugs ............................................. 6-6 Specifications .......................................... 8-1 Speedometer............
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 7 - 0.
