Operation Manual

PERIODIC MAINTENANCE
3-2
EAS59C1303
GENERAL MAINTENANCE AND LUBRICATION CHART
NO. ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1 Air filter element • Replace. √√
2*
V-belt case air fil-
ter elements
• Clean. √√
• Replace. √√
3 * Front brake
• Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
• Replace brake pads. Whenever worn to the limit
4 * Rear brake
• Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
• Replace brake pads. Whenever worn to the limit
5 * Brake hoses
• Check for cracks or damage.
• Check for correct routing and
clamping.
√√√√√
• Replace. Every 4 years
6
Rear brake lock
cable
• Check cable length.
• Adjust if necessary.
√
4000 km (2400 mi) after the initial 1000 km (600 mi) and
every 5000 km (3000 mi) thereafter
7 * Rear brake lock
• Check operation.
• Check rubber boots.
• Check wear indicator.
• Adjust if necessary.
√√√√√√
8 * Wheels
• Check runout and for dam-
age.
√√√√
9*Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√√√√√
10 * Wheel bearings
• Check bearing for looseness
or damage.
√√√√
11 * Drive belt
• Check belt condition.
• Replace if damaged.
• Check belt tension.
• Adjust if necessary.
√
Every 10000 km (6000 mi) until 40000 km (24000 mi), and
every 5000 km (3000 mi) thereafter
12 *
Drive pulley and
drive axle
• Lubricate. √√
13 * Steering bearings
• Check bearing play and steer-
ing for roughness.
√√√√√
• Lubricate with lithium-soap-
based grease.
Every 20000 km (12000 mi)
14 * Chassis fasteners
• Make sure that all nuts, bolts
and screws are properly tight-
ened.
√√√√√
15
Front brake lever
pivot shaft
• Lubricate with silicone grease. √√√√√
16
Rear brake lever
pivot shaft
• Lubricate with silicone grease. √√√√√
17
Sidestand,
centerstand
• Check operation.
• Lubricate with lithium-soap-
based grease.
√√√√√
18 * Sidestand switch • Check operation. √√√√√√
19 * Front fork
• Check operation and for oil
leakage.
√√√√
20 *
Shock absorber
assembly
• Check operation and shock
absorber for oil leakage.
√√√√
21 Engine oil
• Change. √ When the oil change indicator flashes
• Check oil level and vehicle for
oil leakage.
Every 5000 km (3000 mi) √
22
Engine oil filter
cartridge
• Replace. √√√