Operation Manual

CLUTCH
5-60
EAS25070
REMOVING THE CLUTCH
1. Remove:
• Clutch assembly nut “1”
• Clutch assembly “2”
TIP
• Before removal, put alignment marks “a” and
“b” as shown.
• While holding the clutch assembly with the
rotor holding tool “3”, loosen the clutch
assembly nut.
• Align these marks during reassembly.
EAS4B51026
DISASSEMBLING THE CLUTCH
1. Remove:
• Clip “1”
TIP
While compressing the clutch springs with the
clutch spring compressor “2”, remove the clip.
2. Remove:
• Spring stopper plate “1”
TIP
To ensure proper balance of the clutch assem-
bly, one to three holes “a”, or no hole at all,
may have been drilled in the spring stopper
plate. Before removing the spring stopper
plate, make alignment marks on both the plate
and the clutch housing so that the plate can be
reinstalled in its original position.
3. Loosen:
• Clutch boss nut “1”
TIP
While holding the clutch boss “2” with the uni-
versal clutch holder “3”, loosen the clutch boss
nut.
Rotor holding tool
90890-01235
Universal magneto & rotor
holder
YU-01235
Clutch spring compressor
90890-01482
Universal clutch holder
90890-04086
YM-91042
1
2
3