Operation Manual

ManualsBrandsYamaha ManualsScooterXP500A

TIGHTENING TORQUES

2-19

Brake master cylinder cap screw M4 4 1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)

Grip end M16 2 26 Nm (2.6 m·kgf, 19 ft·lbf)

Throttle cable bolt M5 2 3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)

Throttle cable adjusting locknut M8 1 3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)

Brake hose union bolt (Brake joint

side)

M10 2 30 Nm (3.0 m·kgf, 22 ft·lbf)

Fuel tank bolt M6 2 9 Nm (0.9 m·kgf, 6.5 ft·lbf)

Fuel tank nut M6 2 9 Nm (0.9 m·kgf, 6.5 ft·lbf)

Fuel pump bolt M5 6 3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)

Fuel rail screw M5 2 3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)

Storage box bolt M6 10 10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Seat lock bolt M6 4 7 Nm (0.7 m·kgf, 5.1 ft·lbf)

Grab bar bolt M8 4 16 Nm (1.6 m·kgf, 12 ft·lbf)

Side cover bolt (front side) M6 4 1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)

Front cowling bolt M6 2 7 Nm (0.7 m·kgf, 5.1 ft·lbf)

Head light bolt M6 4 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Footboard bolt M6 6 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Footboard bolt (rear upper of right

side)

M6 1 3.8 Nm (0.38 m·kgf, 2.8 ft·lbf)

Headlight bolt (center) M6 1 7 Nm (0.7 m·kgf, 5.1 ft·lbf)

Front turn signal light bolt M6 2 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Windshield screw M5 4 0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)

Windshield stay bolt M6 4 10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Side cover bolt (rear side) M6 2 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Storage compartment bolt M6 1 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)

Recovery tank bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft·lbf)

Front fender bolt (hexagon socket

bolt)

M6 4 10 Nm (1.0 m·kgf, 7.2 ft·lbf)

Front fender bolt (flange bolt) M6 2 7 Nm (0.7 m·kgf, 5.1 ft·lbf)

Front wheel axle M18 1 72 Nm (7.2 m·kgf, 52 ft·lbf)

Rear wheel axle nut M24 1 160 Nm (16 m·kgf, 116 ft·lbf)

Lower bracket pinch bolt M8 4 23 Nm (2.3 m·kgf, 17 ft·lbf)

Front wheel axle pinch bolt M8 1 20 Nm (2.0 m·kgf, 14 ft·lbf)

Drive belt adjusting locknut M8 2 16 Nm (1.6 m·kgf, 12 ft·lbf)

Front brake caliper bolt M10 4 40 Nm (4.0 m·kgf, 29 ft·lbf)

Rear brake caliper bolt M10 2 27 Nm (2.7 m·kgf, 20 ft·lbf)

Front brake disc bolt M8 10 23 Nm (2.3 m·kgf, 17 ft·lbf)

Rear brake disc bolt M8 5 30 Nm (3.0 m·kgf, 22 ft·lbf)

Front brake hose union bolt (cali-

per side)

M10 2 30 Nm (3.0 m·kgf, 22 ft·lbf)

Rear brake hose union bolt (cali-

per side)

M10 1 30 Nm (3.0 m·kgf, 22 ft·lbf)

Front brake caliper bleed screw M8 2 5 Nm (0.5 m·kgf, 3.6 ft·lbf)

Rear brake caliper bleed screw M7 1 6 Nm (0.6 m·kgf, 4.3 ft·lbf)

Item

Thread

size

Q’ty Tightening torque Remarks