Service manual

SPEC
TIGHTENING TORQUES
Frame with engine bracket Bolt M10 1 42 4.2
Engine bracket 2 with 3 Bolt M10 2 55 5.5
E/G bracket with E/G (with main stand) Bolt M10 2 42 4.2
Exhaust pipe stud bolt on cylinder Nut M6 2 11 1.1
Muffler on rear arm Bolt M8 3 27 2.7
Rear arm on crankcase Bolt M8 2 27 2.7
Muffler protector Bolt M6 2 4.5 0.45
Seat rail with frame Bolt M8 8 26 2.6
Rear cushion with frame Nut M10 1 32 3.2
Rear cushion with engine Nut M8 1 18 1.8
See chapter 7
Steering shaft Nut M25 3 “STEERING
Handle with steering shaft Nut M10 1 60 6.0
HEAD”
Master cylinder with handle Bolt M6 2 8.5 0.85
Seat lock Bolt M6 2 4 0.4
Box with seat rail Bolt M6 2 8 0.8
Fuel cock with tank 2.5 0.25
Handle seat with frame Bolt M6 4 4 0.4
Box with fuel tank Bolt M6 2 4 0.4
Screw tapping in plastic Bolt ø5 3.25 0.33
Screw tapping in clip Bolt ø5 2.25 0.23
Footrest board with frame Bolt M6 3 4 0.4
Fender on front fork Bolt M6 3 4 0.4
Cover handle with handle Bolt M5 2 4.5 0.45
Mainstand Nut M10 2 42 4.2
Front wheel axle Nut M12 1 70 7.0
Rear wheel axle Nut M14 1 104 10.4
Front caliper on front fork Bolt M8 2 23 2.3
Rear caliper on rear arm Bolt M8 2 23 2.3
Front brake disc on wheel Bolt M8 6 23 2.3
Rear brake disc on wheel Bolt M8 5 23 2.3
Union bolt with caliper Bolt M10 1 23 2.3
Union bolt with master cylinder Bolt M10 1 23 2.3
TIGHTENING TORQUES
CHASSIS
Item Fastener
Thread
size
Q'ty
Tightening
torque
Nm
m•kg
Remarks
LT
2-16