Specifications

D.Brake Inspection andRepair
RecommendedBrakeComponentReplacement
Schedule:
Brakepads. ........... .As required
Piston seal, dust seal .... .Everytwoyears
Brakehoses. .......... .Everyfouryears
Brakefluid ............Replaceonlywhen
brakesare disassembled
1.Replacecaliperpiston if it is scratched.
6. Checkforwearanddeflectionofdisc
(front
and rear).
2.Replaceanybrakepadwornbeyondlimits.
Replacebrakepads as a set.
CHECKWEARON DISC BRAKEPAD
PADTHICKNESS
WEARLIMITLINE(RED)
I
Wear limit:frontand rear
5.5mm(0.18 in.)
See CaliperPadReplacementprocedurefor
parts to be replacedwhenpadsarereplaced.
3. Replacepistonand dust seals if damaged. Re -
place seals everytwoyears.
4. Inspect master cylinder body. Replace if
scratched. Clean all passageswithnew brake
fluid.
5. Inspectbrakehoses.Replace every fouryears
orifcracked,frayedordamaged.
Maximumdeflection:0.15mm(.006in.)
Minimumdiscthickness:6.5mm(0.26 in.)
Ifdisc is wornbeyondminimumthicknessor
deflectionexceedsspecified amount, replace
disc.
E. Brake Reassembly
1. All internalparts should becleanedinnew
brakefluid.Internalparts should belubricated
withbrakefluidwhen installed.
2. CaliperReassembly
Replacethe following partswhenever a caliper
is disassembled:bleedscrew and cap,boot
bushing,pistonseal, dust seal,retainingring.
BLEEDSCREW
BUSHBOOT
RETAININGRING
a. Install piston seal andpiston.Placecaliper
cylinderintocaliper frame.