Read this manual carefully before operating this vehicle.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM EAU50920 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY We Company: YAMAHA MOTOR ELECTRONICS CO., LTD.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM INTRODUCTION EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XV1900A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XV1900A.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM IMPORTANT MANUAL INFORMATION EAU10200 XV1900A OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, July 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Auxiliary DC connector ................. 3-22 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 4-1 INSTRUMENT AND CONTROL FUNCTIONS .......................................
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM TABLE OF CONTENTS Replacing an auxiliary light bulb ...6-30 Supporting the motorcycle ............6-30 Troubleshooting ............................6-31 Troubleshooting chart ...................6-32 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................7-1 Care ................................................7-1 Storage ...........................................7-3 SPECIFICATIONS .......
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM SAFETY INFORMATION EAU1028A 1 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM SAFETY INFORMATION 1 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U1CRE2E0.book Page 4 Monday, September 17, 2012 9:05 AM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U1CRE2E0.book Page 5 Monday, September 17, 2012 9:05 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM DESCRIPTION EAU10410 Left view 1 2 3,4 5 6 7 2 11 10 9 1. 2. 3. 4. 5. 6. 7. 8. 8 Headlight (page 6-26) Seat lock (page 3-16) Main fuse (page 6-25) Battery (page 6-24) Owner’s tool kit (page 6-2) License plate light (page 6-29) Tail/brake light (page 6-29) Engine oil drain bolt B (crankcase) (page 6-9) 9. Engine oil drain bolt A (crankcase) (page 6-9) 10.Engine oil filter cartridge (page 6-9) 11.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. Helmet holder (page 3-16) Fuel injection system fuse (page 6-25) Rear brake fluid reservoir (page 6-17) Fuse box (page 6-25) Engine oil filler cap (page 6-9) Fuel tank cap (page 3-13) Brake pedal (page 3-12) Rear brake light switch (page 6-16) 9. Engine oil drain bolt (oil tank) (page 6-9) 10.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. Clutch lever (page 3-11) Left handlebar switches (page 3-10) Clutch fluid reservoir (page 6-17) Multi-function meter unit (page 3-5) Main switch/steering lock (page 3-2) Front brake fluid reservoir (page 6-17) Right handlebar switches (page 3-10) Throttle grip (page 6-13) 9.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10977 Immobilizer system 3 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system keys away from the main switch as they may cause signal interference. EAU10472 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. TIP Be sure to use the standard key (black bow) for regular use of the vehicle.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10684 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering 1 ECA11020 NOTICE 2 Do not use the parking position for an extended length of time, otherwise the battery may discharge. To lock the steering 3 1 2 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. Push. 2. Turn. 1.
U1CRE2E0.book Page 4 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU49392 Indicator lights and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11366 1. 2. 3. 4. 5. 6. 7.
U1CRE2E0.book Page 5 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38624 3 Immobilizer system indicator light The electrical circuit of the indicator light can be checked by turning the key to “ON”. The indicator light should come on for a few seconds, and then go off. If the indicator light does not come on initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit.
U1CRE2E0.book Page 6 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS Speedometer Tachometer 3 1. “SELECT” switch 1. Speedometer When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Reset switch 1. Tachometer 2. Tachometer red zone The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U1CRE2E0.book Page 7 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge TIP After refueling, the fuel gauge does not indicate the correct fuel level unless the vehicle speed has exceeded 5 km/h (3 mi/h). Odometer, tripmeters, fuel reserve tripmeter and clock 3 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.0 L (0.79 US gal, 0.66 Imp.
U1CRE2E0.book Page 8 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS To set the clock Self-diagnosis device 1 1. Clock 1. Push the “SELECT” switch to change the display to the clock mode. 2. Push the “SELECT” and reset switches together for at least two seconds. 3. When the hour digits start flashing, push the reset switch to set the hours. 4. Push the “SELECT” switch, and the minute digits will start flashing. 5. Push the reset switch to set the minutes. 6.
U1CRE2E0.book Page 9 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS key and both standard keys to a Yamaha dealer and have the standard keys re-registered. ECA11590 NOTICE 3 If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
U1CRE2E0.book Page 10 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU1234B Handlebar switches Right Left 3 1. 2. 3. 4. 5. Speedometer needle Tachometer needle Fuel gauge needle Item number “3” Brightness level display 7. Push the “SELECT” switch. The odometer/tripmeter/clock display will return to the prior mode. 1. Dimmer “ / ” / Pass “ 2. Turn signal switch “ / ” 3. Horn switch “ ” ” switch 1. Engine stop switch “ 2. Hazard switch “ ” 3.
U1CRE2E0.book Page 11 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. 3 EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U1CRE2E0.book Page 12 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12881 Shift pedal EAU12891 Brake lever EAU39540 Brake pedal 3 1. Shift pedal 2. Neutral position The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar.
U1CRE2E0.book Page 13 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13122 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10131 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U1CRE2E0.book Page 14 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS 1 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 2 EAU54600 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U1CRE2E0.book Page 15 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAUB1300 Fuel tank breather/overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 3 1 1. Fuel tank breather/overflow hose Before operating the motorcycle: ● Check the fuel tank breather/overflow hose connection.
U1CRE2E0.book Page 16 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU34042 EAU38342 Rider seat Helmet holder 1 To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2 3 1. Projection 2. Seat holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2. While holding the key in that position, lift the front of the seat up, and then pull the seat off.
U1CRE2E0.book Page 17 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU38405 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE 3 To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 1.
U1CRE2E0.book Page 18 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS load and thereby soften the suspension, turn the adjusting nut in direction (b). ● To make the adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle. ● The spring preload setting is determined by measuring distance A, shown in the illustration.
U1CRE2E0.book Page 19 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS ● ● 3 ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure. Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
U1CRE2E0.book Page 20 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U1CRE2E0.book Page 21 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U1CRE2E0.book Page 22 Monday, September 17, 2012 9:05 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38354 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. 6-17, 6-17 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS Instruments, lights, signals and switches • Check operation. • Correct if necessary. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU36745 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM OPERATION AND IMPORTANT RIDING POINTS dicator light remains on, see page 3-4 for the corresponding warning and indicator light circuit check. 5 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U1CRE2E0.book Page 4 Monday, September 17, 2012 9:05 AM OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● 5 ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned. Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit 6 The owner’s tool kit is located under the rider seat. (See page 3-16.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU46861 TIP ● ● ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
U1CRE2E0.book Page 4 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING NO. ITEM CHECK OR MAINTENANCE JOB 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK √ 1 * Air filter element • Replace. 2 * Clutch • Check operation, fluid level and vehicle for fluid leakage. √ √ √ √ √ • Check operation, fluid level and vehicle for fluid leakage.
U1CRE2E0.book Page 5 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 11 * Drive belt 12 * Steering bearings 13 * Chassis fasteners CHECK OR MAINTENANCE JOB • • • • 1000 km (600 mi) 10000 km (6000 mi) Check belt condition. Replace if damaged. Check belt tension. Make sure that the rear wheel is properly aligned. • Check bearing play and steering for roughness.
U1CRE2E0.book Page 6 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING NO. ITEM 22 * Rear suspension relay arm and connecting arm pivoting points 23 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 24 Engine oil filter cartridge • Replace. √ 25 * Transfer case oil 6 CHECK OR MAINTENANCE JOB • Check operation.
U1CRE2E0.book Page 7 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU36772 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake and clutch service • Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
U1CRE2E0.book Page 8 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs 6 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U1CRE2E0.book Page 9 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU3836B Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading.
U1CRE2E0.book Page 10 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 6 To change the engine oil (with or without oil filter cartridge replacement) 1. Place the vehicle on a level surface. 2. Remove the rider seat. (See page 3-16.) 3. Start the engine, warm it up for several minutes, and then turn it off. 4.
U1CRE2E0.book Page 11 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1. O-ring TIP Make sure that the O-ring is properly seated. 10. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1. Oil filter cartridge 2. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 11.
U1CRE2E0.book Page 12 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA15080 NOTICE ● ● 6 In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the oil tank.
U1CRE2E0.book Page 13 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play EAU21401 EAU21566 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Tires are the only contact between the vehicle and the road.
U1CRE2E0.book Page 14 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT weight of rider, passenger, cargo, and accessories approved for this model. 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 280 kPa (2.80 kgf/cm², 41 psi) 90–203 kg (198–448 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 280 kPa (2.
U1CRE2E0.book Page 15 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21962 Front tire: Size: 130/70R18M/C 63H Manufacturer/model: DUNLOP/D251F L Rear tire: Size: 190/60R17M/C 78H Manufacturer/model: DUNLOP/D251 EWA10471 WARNING ● ● ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control.
U1CRE2E0.book Page 16 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play 6 The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U1CRE2E0.book Page 17 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. cator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set.
U1CRE2E0.book Page 18 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake Specified brake and clutch fluid: DOT 4 brake fluid will significantly lower the boiling point of the fluid and may result in vapor lock. EWA16000 ECA17640 WARNING 1. Minimum level mark Clutch 6 1. Minimum level mark TIP The rear brake fluid reservoir is located under the rider seat. (See page 3-16.) NOTICE Improper maintenance can result in loss of braking ability or clutch operation.
U1CRE2E0.book Page 19 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the periodic maintenance and lubrication chart or in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and calipers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking.
U1CRE2E0.book Page 20 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. 6 EAU23095 EAU49920 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U1CRE2E0.book Page 21 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 Checking and lubricating the brake and shift pedals EAU43601 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U1CRE2E0.book Page 22 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricant: Silicone grease 6 EAU23251 Checking and lubricating the sidestand Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U1CRE2E0.book Page 23 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU51950 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U1CRE2E0.book Page 24 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 6 EAU50210 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Positive battery lead (red) 3.
U1CRE2E0.book Page 25 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ECA16521 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. To store the battery 1.
U1CRE2E0.book Page 26 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38455 1. 2. 3. 4. 5. 6. 6 Fuse box Auxiliary DC connector fuse Signaling system fuse Ignition fuse Parking lighting fuse Backup fuse (for clock and immobilizer system) 7. Headlight fuse 8. Spare fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
U1CRE2E0.book Page 27 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● oughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. Headlight lens Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified. 1. Do not touch the glass part of the bulb. Removing the headlight unit 1. Remove the headlight body cover by removing the bolts. 1. Coupler 3.
U1CRE2E0.book Page 28 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Connect the coupler, and then install the headlight bulb holder cover by turning it clockwise. 1. Headlight bulb holder cover 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. To replace the low beam headlight bulb 1.
U1CRE2E0.book Page 29 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU38382 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw, and then turning the lens counterclockwise.
U1CRE2E0.book Page 30 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU40763 EAU24350 Replacing an auxiliary light bulb This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove the headlight unit. (See page 6-26.) 2. Remove the auxiliary light bulb socket (together with the coupler) by turning the socket counterclockwise. 6 Supporting the motorcycle 1. Auxiliary light bulb 4. Insert a new bulb into the socket. 5.
U1CRE2E0.book Page 31 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U1CRE2E0.book Page 32 Monday, September 17, 2012 9:05 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42603 Troubleshooting chart 1. Fuel There is enough fuel. Check the battery. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 2. Battery The engine does not start. Check the battery. The engine turns over quickly. The battery is good. The engine turns over slowly. Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26074 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM MOTORCYCLE CARE AND STORAGE ● ● 7 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U1CRE2E0.book Page 4 Monday, September 17, 2012 9:05 AM MOTORCYCLE CARE AND STORAGE 7 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM SPECIFICATIONS Dimensions: Overall length: 2580 mm (101.6 in) Overall width: 1055 mm (41.5 in) Overall height: 1105 mm (43.5 in) Seat height: 705 mm (27.8 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3500 mm (137.
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM SPECIFICATIONS Gear ratio: 1st: 2.375 (38/16) 2nd: 1.571 (33/21) 3rd: 1.160 (29/25) 4th: 0.929 (26/28) 5th: 0.800 (24/30) Chassis: Frame type: Double cradle Caster angle: 30.90 ° Trail: 152 mm (6.
U1CRE2E0.book Page 3 Monday, September 17, 2012 9:05 AM SPECIFICATIONS Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Low beam headlight: 12 V, 51.0 W × 1 High beam headlight: 12 V, 55.0 W × 1 Tail/brake light: LED Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 License plate light: 12 V, 5.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM CONSUMER INFORMATION EAU48612 Identification numbers EAU26400 EAU26470 Vehicle identification number Model label 1. Vehicle identification number 1. Model label The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. The model label is affixed to the frame under the rider seat. (See page 3-16.) Record the information on this label in the space provided.
U1CRE2E0.book Page 1 Monday, September 17, 2012 9:05 AM INDEX A Fuel .......................................................3-13 Fuel consumption, tips for reducing ........5-3 Fuel level warning light............................3-4 Fuel tank breather/overflow hose..........3-15 Fuel tank cap.........................................3-13 Fuses, replacing....................................6-25 Air filter element.................................... 6-12 Auxiliary DC connector .........................
U1CRE2E0.book Page 2 Monday, September 17, 2012 9:05 AM INDEX W Wheel bearings, checking..................... 6-24 Wheels ..................................................
U1CRE2E0.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.11-0.
