OWNER’S MANUAL XVS1100V XVS1100AV 3B8-28199-20
U3B820E0.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the XVS1100/XVS1100A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XVS1100/XVS1100A.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM IMPORTANT MANUAL INFORMATION EAU10150 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM IMPORTANT MANUAL INFORMATION EAU10200 XVS1100V/XVS1100AV OWNER’S MANUAL ©2005 by Yamaha Motor Co., Ltd. 1st edition, April 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ............1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments.................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system (XVS1100A) ....
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM TABLE OF CONTENTS Checking and lubricating the sidestand ...................................6-24 Lubricating the swingarm pivots ...6-25 Lubricating the rear suspension ...6-25 Checking the front fork .................6-25 Checking the steering ...................6-26 Checking the wheel bearings .......6-27 Battery ..........................................6-27 Replacing the fuses ......................6-28 Replacing the headlight bulb ........
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION EAU10251 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION ● ● wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: XVS1100 200 kg (441 lb) XVS1100A 203 kg (448 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U3B820E0.book Page 5 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U3B820E0.book Page 6 Tuesday, April 12, 2005 9:43 AM SAFETY INFORMATION 1 3 XVS1100 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM DESCRIPTION EAU32220 Left view XVS1100 2 11.Engine oil level check window (page 6-8) 1. Shift pedal (page 3-8) 2. Fuel cock (page 3-11) 3. Headlight (page 6-30) 4. Shock absorber assembly spring preload adjusting ring (page 3-16) 5. Helmet holder (page 3-15) 6. Rear turn signal light (page 6-31) 7. Tail/brake light (page 6-31) 8. Storage compartment (page 3-15) 9. Owner’s tool kit (page 6-1) 10.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM DESCRIPTION XVS1100A 2 1. Shift pedal (page 3-8) 2. Fuel cock (page 3-11) 3. Headlight (page 6-30) 4. Shock absorber assembly spring preload adjusting ring (page 3-16) 5. Helmet holder (page 3-15) 6. Rear turn signal light (page 6-31) 7. Tail/brake light (page 6-31) 8. Storage compartment (page 3-15) 9. Owner’s tool kit (page 6-1) 10.Fuse box (page 6-28) 11.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM DESCRIPTION EAU32230 Right view XVS1100 2 1. 2. 3. 4. 5. 6. 7. 8.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM DESCRIPTION XVS1100A 2 1. 2. 3. 4. 5. 6. 7. 8.
U3B820E0.book Page 5 Tuesday, April 12, 2005 9:43 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU26890 Immobilizer system (XVS1100A) 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock (XVS1100) EAU10471 Main switch/steering lock (XVS1100A) EAU10480 ON (XVS1100) All electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be removed. EAU10570 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10920 (Parking) (XVS1100A) The steering is locked, the taillight and auxiliary light are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. ECA11020 CAUTION: 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11080 EAU11500 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system.
U3B820E0.book Page 5 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS hours have passed, the indicator light will stop flashing, however the immobilizer system is still enabled. NOTE: This model is also equipped with a selfdiagnosis device for the immobilizer system. If the immobilizer system is defective, the indicator light will start flashing a pattern when the key is turned to “ON”. When this occurs, have a Yamaha dealer check the self-diagnosis system.
U3B820E0.book Page 6 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS tance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops. EAU12343 Handlebar switches Right (XVS1100A) Left 3 NOTE: This model is not equipped with a tachometer; however, it has a built-in speed limiter, which prevents the engine speed from exceeding approximately 6800 r/min and the vehicle speed from exceeding approximately 175 km/h (110 mi/h). 1. 2. 3. 4. 1.
U3B820E0.book Page 7 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U3B820E0.book Page 8 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS1100) Shift pedal (XVS1100A) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle.
U3B820E0.book Page 9 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13120 Fuel tank cap XVS1100 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 WARNING 1. Brake pedal XVS1100A 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U3B820E0.book Page 10 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13210 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13330 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
U3B820E0.book Page 11 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13550 Fuel cock This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”! ON The fuel cock supplies fuel from the tank to the carburetors while also filtering it.
U3B820E0.book Page 12 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13610 Starter (choke) lever “ ” EAU14213 Seats (XVS1100) Passenger seat Tightening torque: Passenger seat nut: 21 Nm (2.1 m·kgf, 15 ft·lbf) To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 3 1. Starter (choke) lever “ ” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).
U3B820E0.book Page 13 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat holder and bolts. 3. Install the passenger seat. NOTE: Make sure that the seats are properly secured before riding. EAU14201 Seats (XVS1100A) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 3 1. Bolt 2. Passenger seat holder To install the rider seat 1.
U3B820E0.book Page 14 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: 21 Nm (2.1 m·kgf, 15 ft·lbf) NOTE: Make sure that the seats are properly secured before riding. 3 1. Bolt 1. Projection 2. Seat holder Rider seat To install the rider seat 1. Insert the projections on the front of the rider seat into the holders as shown, place the seat in the original position, and then install the bolt.
U3B820E0.book Page 15 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14281 Helmet holder XVS1100 To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. EWA10160 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.
U3B820E0.book Page 16 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14871 Adjusting the shock absorber assembly The shock absorber assembly is located under the rider seat and is equipped with a spring preload adjusting ring. ECA10100 CAUTION: 3 1. Storage compartment lock 2. Pull the storage compartment cover out as shown. 1. Storage compartment cover 2. Turn the key counterclockwise, remove it, and then close the lock cover.
U3B820E0.book Page 17 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS 3. Pull the ignitor unit panel out to the right. XVS1100A XVS1100 1 3 2 1. Ignitor unit panel 4. Remove the mudguard by removing each quick fastener. XVS1100 1. Quick fastener 2. Mudguard 1. Quick fastener 2. Mudguard 5. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a).
U3B820E0.book Page 18 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS 3 ● Spring preload setting: Minimum (soft): 1 Standard: XVS1100 3 XVS1100A 4 Maximum (hard): XVS1100 7 XVS1100A 9 6. Install the mudguard and ignitor unit panel by installing the quick fasteners. NOTE: To install a quick fastener, push the pin back so that it will protrude from the fastener head, and then insert the fastener and push the protruding pin in until it is flush with the fastener head. ● ● 1.
U3B820E0.book Page 19 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15150 Luggage strap holders EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 1. Luggage strap holder There is a luggage strap holder on each passenger footrest. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U3B820E0.book Page 20 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15311 Ignition circuit cut-off system 3 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U3B820E0.book Page 21 Tuesday, April 12, 2005 9:43 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-10 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-8 Final gear oil • Check vehicle for oil leakage. 6-10 Front brake • • • • • • • • • Check operation.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-13, 6-23 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS 5 ● diately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again. If the warning light does not come on when turning the key to “ON”, or if it does not go off after starting the engine with sufficient engine oil, have a Yamaha dealer check the electrical circuit.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS NOTE: When the transmission is in the neutral position, the neutral indicator light should be on, otherwise have a Yamaha dealer check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle. (See page 3-12.) 5. Start the engine by pushing the start switch. NOTE: If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS EAU16640 Starting a warm engine Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. EAU16671 Shifting XVS1100 Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration.
U3B820E0.book Page 5 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS and drive train, which are not designed to withstand the shock of forced shifting. EAU16800 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Turn the starter (choke) off as soon as possible. ● Shift up swiftly, and avoid high engine speeds during acceleration.
U3B820E0.book Page 6 Tuesday, April 12, 2005 9:43 AM OPERATION AND IMPORTANT RIDING POINTS ECA10331 EAU17170 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil and final gear oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17450 Owner’s tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 50000 km, repeat the maintenance intervals starting from 10000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 1 9 * Brake hoses 20 30 40 ANNUAL CHECK √ √ √ √ CHECK OR MAINTENANCE JOB 10 √ • Check for cracks or damage. • Replace. Every 4 years 10 * Wheels (XVS1100) • Check runout, spoke tightness and for damage. • Tighten spokes if necessary. √ √ √ √ 11 * Wheels (XVS1100A) • Check runout and for damage.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 10 20 30 40 ANNUAL CHECK 22 * Carburetors • Check starter (choke) operation. • Adjust engine idling speed and synchronization. √ √ √ √ √ √ 23 • Change. • Check oil level and vehicle for oil leakage. √ √ √ √ √ √ • Replace. √ Engine oil 24 * Engine oil filter element 6 1 CHECK OR MAINTENANCE JOB • Check oil level and vehicle for oil leakage.
U3B820E0.book Page 5 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
U3B820E0.book Page 6 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19551 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U3B820E0.book Page 7 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit. NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. 1.
U3B820E0.book Page 8 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19822 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark plug cap. 5. Place the spark plug cover in the original position. 6 Engine oil The engine oil level should be checked before each ride.
U3B820E0.book Page 9 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. NOTE: Check the washer for damage and replace it if necessary. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 5. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. 1. Engine oil filler cap Recommended engine oil: See page 8-1. Oil change quantity: 3.
U3B820E0.book Page 10 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU20022 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle. In addition, the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart. 2. Remove the oil filler bolt, and then check the oil level in the final gear case.
U3B820E0.book Page 11 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. EAU20670 Cleaning the air filter element The air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove the air filter case cover by removing the screws. 4.
U3B820E0.book Page 12 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 CAUTION: ● ● Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 5. Install the air filter case cover by installing the screws.
U3B820E0.book Page 13 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21381 Checking the throttle cable free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1.
U3B820E0.book Page 14 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32771 Tires (XVS1100) To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● 6 ● The tire air pressure must be checked and adjusted on cold tires (i.e.
U3B820E0.book Page 15 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR very carefully and replace it as soon as possible with a highquality product. in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) NOTE: The tire tread depth limits may differ from country to country. Always comply with the local regulations.
U3B820E0.book Page 16 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32652 Tires (XVS1100A) To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● 6 ● The tire air pressure must be checked and adjusted on cold tires (i.e.
U3B820E0.book Page 17 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection EWA10460 NOTE: These limits may be different by regulation from country to country. If so, conform to the limits specified by the regulations of your own country. WARNING ● EWA10470 WARNING ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth Always check the tires before operating the motorcycle.
U3B820E0.book Page 18 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21940 6 EAU21990 Spoke wheels (XVS1100) Cast wheels (XVS1100A) To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel.
U3B820E0.book Page 19 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22020 Adjusting the clutch lever free play EAU22092 NOTE: If the specified free play cannot be obtained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 2. Clutch lever free play adjusting bolt 3. Clutch lever free play Adjusting the brake lever free play 1. Brake lever free play The brake lever free play should measure 5.
U3B820E0.book Page 20 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. EAU22270 Adjusting the rear brake light switch 1. Locknut 2. Brake lever free play adjusting screw 6 1. Loosen the locknut at the brake lever. 2.
U3B820E0.book Page 21 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22321 Checking the front and rear brake pads Front brake The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Each brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves.
U3B820E0.book Page 22 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U3B820E0.book Page 23 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23100 EAU23111 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U3B820E0.book Page 24 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6 EAU23200 Checking and lubricating the brake and clutch levers Checking and lubricating the sidestand The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U3B820E0.book Page 25 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U3B820E0.book Page 26 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U3B820E0.book Page 27 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU23380 EWA10760 Battery WARNING The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. ● 1. Positive battery terminal 2.
U3B820E0.book Page 28 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. 6 To store the battery 1.
U3B820E0.book Page 29 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR XVS1100A 1. 2. 3. 4. 5. 6. 7. Fuse box Headlight fuse Signaling system fuse Ignition fuse Carburetor heater fuse Parking lighting fuse Backup fuse (for odometer and immobilizer system) 8. Spare fuse 2. Remove the quick fasteners shown by pushing the center in with a screwdriver, then pulling the fastener out. 1. Quick fastener 3. Pull the ignitor unit panel outward to the right.
U3B820E0.book Page 30 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 7. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8. Place the ignitor unit panel in the original position and install the quick fasteners. 6 EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight.
U3B820E0.book Page 31 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. EAU24281 Replacing a turn signal light bulb or the tail/brake light bulb XVS1100A 1. Remove the lens by removing the screws. 1. Screw 1. Do not touch the glass part of the bulb. 5. Install the headlight bulb cover, and then connect the coupler. 6.
U3B820E0.book Page 32 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U3B820E0.book Page 33 Tuesday, April 12, 2005 9:43 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water. EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM MOTORCYCLE CARE AND STORAGE ● Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use. EAU26230 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
U3B820E0.book Page 4 Tuesday, April 12, 2005 9:43 AM MOTORCYCLE CARE AND STORAGE EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. °C (90 °F)]. For more information on storing the battery, see page 6-27. NOTE: Make any necessary repairs before storing the motorcycle. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 7.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM SPECIFICATIONS Dimensions: Overall length: XVS1100 2405 mm (94.7 in) XVS1100A 2460 mm (96.9 in) Overall width: XVS1100 895 mm (35.2 in) XVS1100A 945 mm (37.2 in) Overall height: 1095 mm (43.1 in) Seat height: XVS1100 690 mm (27.2 in) XVS1100A 710 mm (28.0 in) Wheelbase: XVS1100 1640 mm (64.6 in) XVS1100A 1645 mm (64.8 in) Ground clearance: XVS1100 145 mm (5.71 in) XVS1100A 140 mm (5.51 in) Minimum turning radius: XVS1100 3200 mm (126.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM SPECIFICATIONS Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 40/17 (2.353) 2nd: 40/24 (1.667) 3rd: 36/28 (1.286) 4th: 32/31 (1.032) 5th: 29/34 (0.853) Chassis: Frame type: Double cradle Caster angle: 33.00 ° Trail: XVS1100 136.0 mm (5.35 in) XVS1100A 132.0 mm (5.
U3B820E0.book Page 3 Tuesday, April 12, 2005 9:43 AM SPECIFICATIONS Rear brake: Type: Single disc brake Operation: Right foot operation Recommended fluid: DOT 4 Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 140.0 mm (5.51 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 113.0 mm (4.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM CONSUMER INFORMATION EAU26351 EAU26381 Identification numbers Key identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: XVS1100 The key identification number is stamped into the key tag.
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM CONSUMER INFORMATION EAU26570 NOTE: The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area. EAU26470 Model label 1. Model label 9 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: a.
U3B820E0.book Page 1 Tuesday, April 12, 2005 9:43 AM INDEX A B Battery .................................................. 6-27 Brake and clutch levers, checking and lubricating..................... 6-24 Brake and shift pedals, checking and lubricating..................... 6-23 Brake fluid, changing ............................ 6-22 Brake fluid level, checking .................... 6-21 Brake lever ............................................. 3-8 Brake lever free play, adjusting ............
U3B820E0.book Page 2 Tuesday, April 12, 2005 9:43 AM INDEX Throttle grip and cable, checking and lubricating ..................... 6-23 Tires (XVS1100) ................................... 6-14 Tires (XVS1100A) ................................. 6-16 Tool kit .................................................... 6-1 Troubleshooting .................................... 6-32 Troubleshooting chart ........................... 6-33 Turn signal indicator light ........................
U3B820E0.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.04-0.
