5JX-9-E3_hyoushi 5/30/03 8:36 AM Page 1 OWNER’S MANUAL XVS125 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.6–0.
INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the XVS125, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XVS125.
IMPORTANT MANUAL INFORMATION EAU10150 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING CAUTION: NOTE: Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle. A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
IMPORTANT MANUAL INFORMATION EAU10200 XVS125 OWNER’S MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st edition, May 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
TABLE OF CONTENTS SAFETY INFORMATION .............1-1 DESCRIPTION .............................2-1 Left view .....................................2-1 Right view...................................2-2 Controls and instruments ...........2-3 INSTRUMENT AND CONTROL FUNCTIONS ................................3-1 Main switch/steering lock ..........3-1 Indicator and warning lights ......3-2 Speedometer unit ......................3-2 Anti-theft alarm (optional) ..........3-3 Handlebar switches ...................
TABLE OF CONTENTS Checking and lubricating the brake and clutch levers .........6-24 Checking and lubricating the sidestand ...............................6-25 Checking the front fork ............6-25 Checking the steering .............6-26 Checking the wheel bearings ................................6-26 Battery .....................................6-27 Replacing the fuses .................6-28 Replacing the headlight bulb ...6-29 Replacing the tail/brake light bulb .......................................
SAFETY INFORMATION EAU10250 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. ● OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
SAFETY INFORMATION wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). Always obey the speed limit and never travel faster than warranted by road and traffic conditions. Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
SAFETY INFORMATION 1 sories to your motorcycle: Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 183.0 kg (404 lb). When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
SAFETY INFORMATION not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: Always turn the engine off when refueling. Take care not to spill any gasoline on the engine or exhaust system when refueling. Never refuel while smoking or in the vicinity of an open flame.
DESCRIPTION EAU10410 Left view 1 1 2 3 4 2 3 4 5 6 7 5 6 8 9 1. Headlight (page 6-29) 2. Fuel cock (page 3-7) 3. Fuses (page 6-28) 4. Helmet holder (page 3-9) 5. Shock absorber assembly spring preload adjusting ring (page 3-9) 6.
DESCRIPTION EAU10420 Right view 1 2 3 4 2 3 4 5 6 7 6 5 8 1. Owner’s tool kit (page 6-1) 2. Battery (page 6-27) 3. Air filter element (page 6-10) 4. Main switch/steering lock (page 3-1) 5. Brake pedal (page 3-5) 6.
DESCRIPTION EAU10430 Controls and instruments 1 3 2 5 4 1 2 3 4 5 6 7 7 8 8 9 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-12) 7. Fuel tank cap (page 3-6) 8.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock ON ON FF K N P O LOC PUSH O OFF EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering I G NI TI 1 LOCK . (Parking) 2 EAU10880 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
INSTRUMENT AND CONTROL FUNCTIONS EAU11001 Indicator and warning lights 1 EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11640 Speedometer unit 1 60 1 2 3 4 4 1. High beam indicator light “ 5 2. Turn signal indicator light “ 3. Neutral indicator light “ 6 ” ” ” 4.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: Only for the German model equipped with a speed limiter: The speed limiter prevents the vehicle from exceeding a riding speed of 80 km/h. EAU12330 EAU12341 Anti-theft alarm (optional) Handlebar switches This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. Left 1 2 3 2 3 4 4 1. Pass switch “ ” 2. Dimmer switch “ / 3. Turn signal switch “ 4.
INSTRUMENT AND CONTROL FUNCTIONS lights, push the switch in after it has returned to the center position. Right 1 EAU12500 Horn switch “ ” Press this switch to sound the horn. 1 2 2 3 3 4 5 1. Engine stop switch “ 2. Light switch “ / 3. Start switch “ ” / ” / EAU12660 Pass switch “ ” Press this switch to flash the headlight. EAU12400 7 8 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam.
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 Shift pedal EAU12890 Brake lever 1 EAU12941 Brake pedal 1 1 2 3 1. Shift pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13000 Fuel tank cap not properly installed and locked. EAU13210 Fuel EWA11140 1 1 WARNING Make sure that the fuel tank cap is properly installed before riding. 1 2 2 3 4 5 6 7 8 9 1. Unlock. 1. Fuel tank filler tube 2. Fuel level To remove the fuel tank cap Insert the key into the lock and turn it 1/ 4 turn clockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank cap 1.
INSTRUMENT AND CONTROL FUNCTIONS fuel may deteriorate painted surfaces or plastic parts. leaded fuel will extend spark plug life and reduce maintenance costs. EAU13320 Recommended fuel: REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity: 11.0 L (2.91 US gal) (2.42 Imp.gal) Fuel reserve amount: 3.4 L (0.90 US gal) (0.75 Imp.gal) EAU13580 Fuel cock This model is equipped with a negative pressure fuel cock. The fuel cock supplies fuel from the tank to the carburetor while also filtering it.
INSTRUMENT AND CONTROL FUNCTIONS RES PRI EAU13590 Starter (choke) lever “ ” 1 2 (a) 1 3 1 1 (b) 4 5 6 7 8 1. Arrow mark positioned over “RES” This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Quickly turn the fuel cock lever to this position if you run out of fuel while riding, otherwise the engine may stall and will have to be primed (see “PRI”).
INSTRUMENT AND CONTROL FUNCTIONS EAU14280 Helmet holder EAU14880 Adjusting the shock absorber assemblies 1 1 2 3 4 5 (b) (a) 2 2 1 1. Helmet holder 2. Open. To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key. EWA10160 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand 1 2 3 4 5 6 7 8 9 The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut-off system.
INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. 2 The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. NO With the engine still running: 6.
PRE-OPERATION CHECKS EAU15591 1 2 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM CHECKS ● Fuel ● ● ● Engine oil ● ● ● ● ● ● Front brake ● ● ● ● ● ● Rear brake ● ● ● Clutch ● ● ● ● Throttle grip Control cables ● ● ● ● Check fuel level in fuel tank. Refuel if necessary. Check fuel line for leakage. Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play.
PRE-OPERATION CHECKS ITEM CHECKS ● Drive chain 1 ● ● ● ● 2 Wheels and tires ● ● ● 3 Brake and shift pedals Brake and clutch levers 4 Sidestand 5 6 Chassis fasteners Instruments, lights, signals and switches Sidestand switch 7 ● ● ● ● ● ● ● ● ● ● ● ● Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary. Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. Make sure that operation is smooth.
OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 ● ● ● WARNING Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time. Always make sure that there is adequate ventilation.
OPERATION AND IMPORTANT RIDING POINTS 1 7. When the engine is warm, turn the starter (choke) off. NOTE: The engine is warm when it responds normally to the throttle with the starter (choke) turned off. EAU16640 Starting a warm engine EAU16671 Shifting Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. 5 4 3 2 N 1 2 1 2 3 4 1. Shift pedal 2.
OPERATION AND IMPORTANT RIDING POINTS EAU16800 ECA10260 CAUTION: ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
OPERATION AND IMPORTANT RIDING POINTS EAU16830 Engine break-in 1 2 3 4 5 6 There is never a more important period in the life of your engine than the period between 0 and 1,000 km (600 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1,000 km (600 mi). The various parts in the engine wear and polish themselves to the correct operating clearances.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17710 Periodic maintenance and lubrication chart 1 2 NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 30,000 km, repeat the maintenance intervals starting from 6,000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. 3 NO.
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) NO. ITEM CHECK OR MAINTENANCE JOB 1 9 * Wheels 12 * Swingarm 16 Sidestand 17 * Sidestand switch 18 * Front fork Shock absorber assem19 * blies 20 * Carburetor 21 Engine oil Engine oil filter element Front and rear brake 23 * switches 22 √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ● Check starter (choke) operation. Adjust engine idling speed. Change. Check oil level and vehicle for oil leakage. Replace.
PERIODIC MAINTENANCE AND MINOR REPAIR NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING (× 1,000 km) 1 Moving parts and cables Lights, signals and 25 * switches 24 1 ● ● ● Lubricate. Check operation. Adjust headlight beam. √ 6 12 18 24 ANNUAL CHECK √ √ √ √ √ √ √ √ √ √ EAU18660 2 3 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18770 Removing panels and installing Refer to this section each time a panel needs to be removed and installed. EAU32471 1 Panel A To remove the panel 1. Remove the bolt. 2 3 1 To install the panel 1. Secure the front of the panel, and then push the rear of the panel in. 1. Panel A 4 5 1 6 1. Bolt 2. Pull the rear of the panel out, and then slide the panel forward to release it in the front. 7 8 2. Install the bolt. Panel B To remove the panel 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 then push the rear of the panel in with the key inserted in the lock. 1 2 2 3 4 5 6 1. Lock cover 2. Unlock. 2. Pull the rear of the panel out with the key inserted in the lock, and then slide the panel forward to release it in the front. 2. Turn the key counterclockwise to the original position, remove it, and then close the panel lock cover. EAU19543 Checking the spark plugs The spark plugs are important engine components, which are easy to check.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 trode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/CR7HSA DENSO/U22FSR-U 1. Spark plug wrench To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally). 2. Check that all spark plugs installed in the engine have the same color.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19751 Engine oil element 1 2 3 4 5 6 7 8 9 and oil filter The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. NOTE: Make sure that the vehicle is positioned straight up when checking the oil level.
PERIODIC MAINTENANCE AND MINOR REPAIR not being replaced. 4. Remove the oil filter element cover by removing the bolts. 6. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-ring is properly seated. 1(×3) 7. Install the engine oil drain bolt, and then tighten it to the specified torque. 1. Bolt 5.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 4 for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary. EAU32401 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR out with compressed air as shown. If the air filter element is damaged, replace it. stalling the screws. 7. Install the air filter case by installing the bolts, then tightening the clamp screw. EAU21280 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore, most carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 4 5 6 7 8 9 EAU21340 EAU21380 Adjusting the engine idling speed Adjusting the throttle cable free play The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. NOTE: ● The engine is warm when it quickly responds to the throttle. ● A diagnostic tachometer is needed to make this adjustment. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21400 EAU21540 Adjusting the valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 3 ● 4 ● 5 6 ● 7 ● 8 9 overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accessories does not exceed the specified maximum load for the vehicle. Do not carry along loosely packed items, which can shift during a ride. Securely pack the heaviest items close to the center of the motorcycle and distribute the weight evenly on both sides.
PERIODIC MAINTENANCE AND MINOR REPAIR Front tire: Size: 80/100-18M/C 47P Manufacturer/model: CHENG SHIN/C-916 IRC/MARBELLA NF27 Rear tire: Size: 130/90-15M/C 66P Manufacturer/model: CHENG SHIN/C-915 IRC/MARBELLA NR31 ● edge and experience. It is not recommended to patch a punctured tube. If unavoidable, however, patch the tube very carefully and replace it as soon as possible with a high-quality product. EWA10570 ● ● WARNING Have a Yamaha dealer replace excessively worn tires.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22040 Adjusting the clutch lever free play 1 3 2 2 1 (b) (a) 3 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 5. Loosen the locknut at the crankcase. 4 5 6 7 8 9 (a) 1. Locknut (clutch lever) 2. Adjusting bolt 3.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22091 Adjusting the brake lever free play 3. Tighten the locknut. ● 1 3 2 (b) ● (a) 1. Locknut 2. Adjusting bolt 3. Brake lever free play The brake lever free play should measure 5.0–8.0 mm (0.20–0.31 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2. To increase the brake lever free play, turn the adjusting bolt in direction (a).
PERIODIC MAINTENANCE AND MINOR REPAIR 1 pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction (a). To lower the brake pedal, turn the adjusting bolt in direction (b). the brake pedal free play and, if necessary, adjust it as follows. 1 (a) 1 2 (b) 2 3 4 1 (b) (a) 1. Brake pedal free play adjusting nut EWA10680 1. Brake pedal free play To increase the brake pedal free play, turn the adjusting nut at the brake rod in direction (a).
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 EAU22380 Adjusting the rear brake light switch Checking the front brake pads and rear brake shoes 1 2 (a) (b) The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. peared, have a Yamaha dealer replace the brake pads as a set. EAU22540 Rear brake shoes 1 2 EAU22420 Front brake pads 3 1 4 1. Rear brake light switch 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32341 Checking the brake fluid level Front brake ● 1 2 1 Recommended brake fluid: DOT 4 3 4 ● 1. Minimum level mark 5 6 7 8 9 Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22720 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years. ● Brake hose: Replace every four years.
PERIODIC MAINTENANCE AND MINOR REPAIR 2 1 2 swingarm in direction (b), and then push the rear wheel forward. NOTE: Using the alignment marks on each side of the swingarm, make sure that both adjusting nuts are in the same position for proper wheel alignment. 1 3 4 1. Brake pedal free play adjusting nut 2. Locknut 2 1 3 (b) (a) 5 1 1. Drive chain slack adjusting nut 2. Alignment marks 3. Locknut 8 ECA10570 1. Axle nut 9 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23020 Lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows. EAU23100 ECA11110 CAUTION: Do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage the O-rings.
PERIODIC MAINTENANCE AND MINOR REPAIR 1 2 EAU23110 EAU23131 EAU23140 Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition 2 EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 1 2 3 4 5 6 7 8 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23380 EWA10760 Battery ● 1 1. Battery WARNING Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. EXTERNAL: Flush with plenty of water. INTERNAL: Drink large quantities of water or milk and immediately call a physician.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23522 ECA10630 1 2 3 4 5 6 7 8 9 CAUTION: keep the battery ● Always charged. Storing a discharged battery can cause permanent battery damage. ● To charge a sealed-type (MF) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. Replacing the fuses 1 2 3 4 5 6 7 1 1 1.
PERIODIC MAINTENANCE AND MINOR REPAIR age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. EAU23791 Replacing the headlight bulb 1 This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. 1 1 EAU24131 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 1 2 1 3 1. Headlight bulb holder 4 5 6 7 8 EWA10790 WARNING Headlight bulbs get very hot.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24210 Replacing a turn signal light bulb 1 1 1. Remove the turn signal lens by removing the screws. 2 1 3 1. Tail/brake light bulb 1. Turn signal light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. ECA10680 CAUTION: Do not overtighten the screws, otherwise the lens may break. 2(×2) 1. Turn signal light lens 2. Screw 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle 1 2 3 4 5 6 7 8 9 Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability. To service the front wheel 1.
PERIODIC MAINTENANCE AND MINOR REPAIR jections mesh with the slots. 1 1 2 1 2 3 1. Front wheel axle pinch bolt 2. Wheel axle 1. Retainer 1. Speedometer gear unit 3. Lift the front wheel off the ground according to the procedure on page 6-32. 4. Pull the wheel axle out, and then remove the wheel. ECA11070 CAUTION: Do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. 2. Lift the wheel up between the fork legs.
PERIODIC MAINTENANCE AND MINOR REPAIR several times to check for proper fork operation. 8. Connect the speedometer cable. EAU25080 Rear wheel EAU25430 To remove the rear wheel EWA10820 1 2 ● ● 3 4 5 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1. Loosen the axle nut and the brake torque rod nut at the brake shoe plate. 3.
PERIODIC MAINTENANCE AND MINOR REPAIR 3 2 1 1. Locknut 2. Drive chain slack adjusting nut 3. Wheel axle 6. Remove the axle nut, and then pull the wheel axle out. 7. Push the wheel forward, and then remove the drive chain from the rear sprocket. NOTE: The drive chain does not need to be disassembled in order to remove and install the wheel. 8. Remove the wheel. EAU25780 To install the rear wheel 1. Insert the wheel axle from the left-hand side, and then install the axle nut. 2.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting 1 2 3 4 5 6 7 8 9 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. 2 The engine does not start. Check the compression. 3 4 2.
MOTORCYCLE CARE AND STORAGE EAU26040 Care 1 2 3 4 5 6 7 8 9 While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
MOTORCYCLE CARE AND STORAGE any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
MOTORCYCLE CARE AND STORAGE and cornering behavior. EAU26190 ECA10800 1 2 3 4 5 6 7 8 9 CAUTION: ● Apply spray oil and wax sparingly and make sure to wipe off any excess. ● Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use.
MOTORCYCLE CARE AND STORAGE from the spark plugs, and then install the spark plugs and the spark plug caps. EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. place and charge it once a month. Do not store the battery in an excessively cold or warm place (less than 0 °C or more than 30 °C). For more information on storing the battery, see page 6-27. NOTE: Make any necessary repairs before storing the motorcycle. 6.
SPECIFICATIONS EAU26333 Dimensions: 1 2 3 4 5 6 7 8 9 Overall length: 2320 mm (91.3 in) Overall width: 910 mm (35.8 in) Overall height: 1075 mm (42.3 in) Seat height: 670 mm (26.4 in) Wheelbase: 1530 mm (60.2 in) Ground clearance: 150 mm (5.91 in) Minimum turning radius: 2900 mm (114.2 in) Weight: With oil and fuel: 156.0 kg (344 lb) Engine: Engine type: Air cooled 4-stroke, SOHC Cylinder arrangement: V-type 2-cylinder Displacement: 124.0 cm3 (7.57 cu.in) Bore × stroke: 41.0 × 47.0 mm (1.61 × 1.
SPECIFICATIONS 3rd: 29/23 (1.261) 4th: 26/26 (1.000) 5th: 23/27 (0.852) Chassis: Frame type: Double cradle Caster angle: 35.0 ° Trail: 135.0 mm (5.31 in) Front tire: Type: With tube Size: 80/100-18M/C 47P Manufacturer/model: CHENG SHIN/C-916 Manufacturer/model: IRC/MARBELLA NF27 Rear tire: Type: With tube Size: 130/90-15M/C 66P Manufacturer/model: CHENG SHIN/C-915 Manufacturer/model: IRC/MARBELLA NR31 Loading: Front brake: Maximum load: 183.
SPECIFICATIONS Battery: 1 2 Model: GT6B-3 Voltage, capacity: 12 V, 6.0 Ah Headlight: Bulb type: Halogen bulb Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Carburetor heater fuse: 10.0 A Bulb voltage, wattage x quantity: 3 4 5 6 7 8 9 Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 4.0 W × 1 Meter lighting: 12 V, 1.
CONSUMER INFORMATION EAU26351 Identification numbers EAU26380 Key identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: 1 2 1 3 1.
CONSUMER INFORMATION EAU26460 Model label 1 1 2 3 4 5 6 1. Model label The model label is affixed to the location shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
5JX-9-E3_hyoushi 5/30/03 8:36 AM Page 1 OWNER’S MANUAL XVS125 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.6–0.
