Operator`s manual
PRE-OPERATION CHECKS
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6-1
JW1
Y-905
Pre-operation checks should be
made each time you use your golf
car. Get in the habit of performing
the following checks in the same
way so that they become second
nature.
To keep car from moving while
performing pre-operation checks:
l
Remove main switch key.
l
Apply parking brake.
Death or serious personal injury
can result from failing to comply
with the safety instructions in this
manual.
PRE-OPERATION
CHECKLIST
Before each use check the following:
4 Fuel system
4 Engine oil level
4 Battery
4 Tire condition
4 Steering system
4 Back-up buzzer
4 Pedal operation
4 Body and chassis
SEAT
Open the seat for checking and
servicing.
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MAINTENANCE
8-2
JW1
CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
Remarks
Page
EVERY Replace engine oil RRR8-5
YEAR Adjust throttle cables,**
choke cable, check carburetor CA CA CA *
throttle shaft for wear**
Check starter V-belt for
CS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS CS
CS CS
CS
CS
*
damage and tension
Check drive belt for slippage,
8-7
wear or scratches
Check operation of speed limiter *
Apply battery terminal protectant SS S–
Check wiring connections
–
and insulation
Check rear axle bearing play
for roughness or freeplay
*
Check steering knuckle
bushing free play / Adjust
wheel alignment
CA CA CA *
Check wheel nut tightness,
*
front wheel bearing play
Check transaxle oil level and
inspect for leakage
8-10
Check operation and adjust
CA CA CA *
pedal stop if necessary
EVERY
2 YEARS
Check brushes for wear and
S*
commutator for dirt
EVERY
4 YEARS
Replace fuel filter and
R*
fuel hoses
Check tightness of cylinder
CA *
head / Adjust valves
CS R
*
Inspect internal wet brake and
replace pads if necessary
*
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
40 Rounds 250 rds 500 rds 1000 rds 2000 rds
20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
100 miles 600 mls 1200 mls 2500 mls 5000mls
160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(Every (Every 6 (Every (Every (Every
month) months) year) 2 years) 4 years)
Daily
Pre-
Opera-
tion
CS R
Replace transaxle oil
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