Operator`s manual
MAINTENANCE
8-1
JW1
PERIODIC MAINTENANCE CHARTS
Regular maintenance is required for the best performance and safe operation of
your golf car.
Be sure to turn off the main switch and apply the parking brake when you per-
form maintenance, unless otherwise specified. If the owner is not familiar with
servicing the machine, death or serious personal injury can result. When in
doubt the work should be done by a Yamaha dealer or other qualified mechanic.
CS - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
40 Rounds 250 rds 500 rds 1000 rds 2000 rds
20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
Remarks 100 miles 600 mls 1200 mls 2500 mls 5000mls
160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(Every (Every 6 (Every (Every (Every
month) months) year) 2 years) 4 years) Page
PRE-OP Check engine oil CS CS CS 6-3
Check air cooling duct CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS
CS
CS CS CS CS
CS
CS
CS CS CS CS
CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS CS
CS CS CS CS CS
CS CS CS CS CS
CS CS CS CS CS
CS CS CS
CS CS CS
CS
*
Check fuel lines for leakage 6-2
Check fuel level 6-2
Check for looseness
and corrosion of battery 6-4
terminals and hold downs
Check brake pedal free play
CA CA CA CA CA 8-13
and adjust if necessary
Check steering operation 6-5
Check tire pressure, tread
CA CA CA CA CA 6-4
depth, tire surface for damage
Check body and chassis for
6-6
damage
Check tightness of all bolts,
*
nuts, screws and rivets
Check back-up buzzer
6-5
operation
EVERY Check fuel filter for clogging *
MONTH
Check wear of drive belt
8-7/
8-8
Check operation of
7-1
Forward / Reverse shifting
Clean / Lube pedal control area CL –
EVERY 6 Wash pre-filter, check air
SSSS
8-6/
8-7
MONTHS
cleaner element
Check spark plug and plug cap
8-4
condition** / Check compression
Check shock absorbers for oil
*
leaks and damaged springs
* Items without a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
Daily
Pre-
Opera-
tion
1
2
3
4
5
6
7
8
9
10
11
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1
2
3
4
5
6
7
8
9
10
11
PRE-OPERATION CHECKS
6-2
JW1
Y-514
a
B
A
C
FUEL SYSTEM
Make sure there is sufficient fuel in
the tank and that the fuel shutoff
valve is open. Also check fuel line
and connections for leakage.
å Fuel tank
∫ Fuel cap
ç Fuel shutoff valve
Gasoline and its vapors are highly
flammable and explosive. To avoid
fires and explosions and to reduce
the risk of injury when refueling,
follow these instructions.
1. Stop engine and allow it to
cool for several minutes
before refueling.
Do not smoke when refueling
and keep away from sparks,
flames or other sources of
ignition.
Refuel in a well-ventilated area.
2. Take care not to spill gasoline.
If gasoline spills, wipe it up
immediately with dry rags.
Always dispose of gasoline-
soaked rags properly.
3. Tighten the filler cap securely
after refueling.
Gasoline is poisonous and can
cause injury or death. If you
swallow gasoline, inhale a lot of
gasoline vapor or get gasoline in
your eyes, get immediate medical
attention.
If any gasoline gets on your skin,
immediately wash with soap and
water. Change clothing if gasoline
spills on it.
Recommended fuel:
Unleaded gasoline
Fuel tank capacity:
25.0 L
(6.6 US gal)
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