Service manual

CAMSHAFT, ROCKER ARMS AND VALVES ...........................................4-16

REMOVING THE CAMSHAFT AND ROCKER ARM ..........................4-18

REMOVING THE VALVE AND VALVE SPRING ................................4-18

CHECKING THE CAMSHAFT .............................................................4-19

CHECKING THE ROCKER ARM AND CAMSHAFT ...........................4-19

CHECKING THE VALVE AND VALVE SPRING .................................4-21

INSTALLING THE VALVE AND VALVE SPRING ...............................4-25

INSTALLING THE CAMSHAFT AND ROCKER ARM .........................4-26

CYLINDER AND PISTON ...........................................................................4-27

REMOVING THE PISTON ..................................................................4-28

CHECKING THE TIMING CHAIN GUIDE ...........................................4-28

CHECKING THE CYLINDER AND PISTON .......................................4-28

CHECKING THE PISTON RING .........................................................4-30

CHECKING THE PISTON PIN ............................................................4-31

INSTALLING THE PISTON .................................................................4-32

INSTALLING THE CYLINDER ............................................................4-33

RECOIL STARTER AND A.C. MAGNETO ................................................4-34

REMOVING THE A.C. MAGNETO ......................................................4-37

DISASSEMBLING THE RECOIL STARTER .......................................4-37

CHECKING THE CDI MAGNETO .......................................................4-37

CHECKING THE STARTER CLUTCH ................................................4-38

CHECKING THE STARTER PULLEY .................................................4-39

CHECKING THE RECOIL STARTER .................................................4-39

ASSEMBLING THE RECOIL STARTER .............................................4-39

INSTALLING THE A.C. MAGNETO ....................................................4-40

PRIMARY AND SECONDARY SHEAVES .................................................4-42

PRIMARY SLIDING SHEAVE .............................................................4-44

SECONDARY SHEAVE ......................................................................4-45

REMOVING THE PRIMARY AND SECONDARY SHEAVES .............4-46

DISASSEMBLING THE SECONDARY SHEAVE ................................4-46

CHECKING THE PRIMARY SHEAVE ................................................4-47

CHECKING THE SECONDARY SHEAVE ..........................................4-47

ASSEMBLING THE PRIMARY SHEAVE ............................................4-48

ASSEMBLING THE SECONDARY SHEAVE ......................................4-48

INSTALLING THE PRIMARY AND SECONDARY SHEAVES ............4-50

CLUTCH ......................................................................................................4-51

REMOVING THE CLUTCH .................................................................4-53

CHECKING THE CLUTCH ..................................................................4-53

INSTALLING THE CLUTCH ................................................................4-54

Not For Resale