Service manual

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CHK
ADJ
ADJUSTING THE REAR BRAKE
Loosen the locknut 4.
Turn the adjusting bolt 5 until the brake
pedal height is within the specified limits.
Tighten the locknut 4.
N
OTE:
When adjusting the brake pedal height make
sure the locknut-to-adjusting bolt clearance a
does not exceed 6 mm (0.24 in).
Loosen the locknut 6.
Pull up the brake outer cable and turn the
brake cable adjusting (nut) 7 until the
clearance b is within the specified limits.
N
OTE:
Make sure the pin 8 is all the way to the right
of the link plate hole.
Hold the adjusting nut 7 and tighten the
locknut 6.
Turn the brake lever cable adjuster
(handlebar) 2 until the rear brake lever free
play c is within the specified limits.
Tighten the locknut (handlebar) 1.
Adjust the select lever control cable.
Refer to ADJUSTING THE SELECT LEVER
CONTROL CABLE AND SHIFT ROD.
Install the rear brake master cylinder cover.
WARNING
After this adjustment is performed, lift the
front and rear wheels off the ground by
placing a block under the engine, and spin
the rear wheels to ensure there is no brake
drag. If any brake drag is noticed perform
the above steps again.
*****************************************************
Brake pedal height:
70 ~ 80 mm (2.76 ~ 3.15 in)
Clearance b:
Less than 1 mm (0.04 in)
Rear brake lever free play:
0.5 ~ 2 mm (0.02 ~ 0.08 in)
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