Service manual

7 - 11
DRIV
FRONT CONSTANT VELOCITY JOINTS AND
DIFFERENTIAL GEAR
CHECKING THE GEAR MOTOR
1.Check:
●
Gear motor
*****************************************************
Checking steps:
●
Connect two C size batteries to the gear
motor terminals 1. (as shown illustration)
CAUTION:
Do not use a 12 V battery to operate the
pinion gear.
È
Check that the pinion gear
2
turns
counterclockwise.
É
Check that the pinion gear
2
turns clockwise.
N
OTE:
Be sure not to disassemble the gear motor or
remove the pinion gear.
*****************************************************
È
É
ASSEMBLING THE FRONT CONSTANT
VELOCITY JOINT
1.Apply:
●
Molybdenum disulfide grease
(into the ball joint assembly)
N
OTE:
Molybdenum disulfide grease is included in the
repair kit.
2.Install:
●
Dust boots 1
●
Dust boot bands 2, 3
*****************************************************
Installation steps:
●
Apply molybdenum disulfide grease into the
dust boots.
●
Install the dust boots.
●
Install the dust boot bands.
N
OTE:
●
The new boot bands may differ from the
original ones.
●
The dust boots should be fastened with the
dust boot bands 3 at the grooves in the joint
shaft.
*****************************************************
Molybdenum disulfide grease:
40 g (1.4 oz) per dust boot
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