Service manual

8 - 10
CHAS
FRONT AND REAR BRAKES
REPLACING THE REAR BRAKE PAD
N
OTE:
It is not necessary to disassemble the brake
caliper and brake hose to replace the brake
pads.
1.Measure:
Brake pad wear limit a
Out of specification Replace the brake
pad as a set.
Brake pad wear limit:
1 mm (0.04 in)
2.Install:
Brake pads
Brake pad spring
N
OTE:
Always install new brake pads, brake pad
shims, insulator and brake pad spring as a set.
*****************************************************
Installation steps:
Connect a suitable hose 1 tightly to the
brake caliper bleed screw 2. Put the other
end of this hose into an open container.
Loosen the brake caliper bleed screw and,
using a finger, push the caliper piston into
the brake caliper.
Tighten the brake caliper bleed screw.
Install new brake pads, new insulator, new
pad shims and a new brake pad spring.
Install the holding bolts and brake caliper.
*****************************************************
T
R
.
.
Brake caliper bleed screw:
6 Nm (0.6 m kg, 4.3 ft lb)
T
R
.
.
Brake pad holding bolt:
18 Nm (1.8 m kg, 13 ft lb)
Brake caliper mounting bolt:
30 Nm (3.0 m kg, 22 ft lb)
Not For Resale
www.SmallEngineDiscount.com