Service manual

2 - 13
SPEC
Middle driven shaft drive pinion gear Nut M22 1 130 13 94 Stake
Middle drive shaft bearing housing Bolt M8 6 32 3.2 23
Middle driven gear bearing retainer Nut M65 1 110 11 80
LT
Left-hand threads
Yoke (middle driven gear) Nut M14 1 97 9.7 70
LT
Middle driven gear bearing housing Bolt M8 4 25 2.5 18
Middle driven shaft bearing retainer Nut M55 1 80 8.0 58
LT
Left-hand threads
Shift arm Bolt M6 1 14 1.4 10
Shift rod Nut M8 2 15 1.5 11
Primary sheave assembly Nut M16 1 100 10.0 72
Secondary sheave assembly Nut M16 1 100 10.0 72
Secondary sheave spring retainer Nut M36 1 90 9.0 65
Shift lever 2 Bolt M6 1 14 1.4 10
Shift control cable — M12 1 6 0.6 4.3
Select lever unit Bolt M8 3 15 1.5 11
Shift cam ball holding bolt — M14 1 18 1.8 13
CDI unit Screw M6 1 2 0.2 1.4
Neutral switch — M10 1 20 2.0 14
Reverse switch — M10 1 20 2.0 14
Stator assembly Screw M6 3 7 0.7 5.1
LT
Pickup coil Bolt M5 2 7 0.7 5.1
LT
Ignition coil Bolt M6 2 7 0.7 5.1
Thermo switch (cylinder head) — PT1/8 1 8 0.8 5.8
LT
Speed sensor Bolt M6 1 10 1.0 7.2
LT
Thermo switch (radiator) — M18 1 28 2.8 20
Tappet covers Bolt M6 4 10 1.0 7.2
Coolant drain bolt (water pump) Bolt M6 1 10 1.0 7.2
Coolant inlet joint Bolt M6 2 10 1.0 7.2
Bearing housing Bolt M6 1 10 1.0 7.2
Primary pulley sheave cap Screw M4 4 3 0.3 2.2
Clutch housing assembly Bolt M6 8 10 1.0 7.2
Clutch housing assembly cover Bolt M6 5 10 1.0 7.2
Starter motor Bolt M6 2 10 1.0 7.2
Shift lever cover Bolt M6 4 10 1.0 7.2
Crankcase (right) Bolt M6 3 10 1.0 7.2
Stopper lever Bolt M6 1 10 1.0 7.2
Yoke (middle driven shaft) Nut M14 1 97 9.7 70
LT
Thermostat cover Bolt M6 2 10 1.0 7.2
Water pump outlet pipe Bolt M6 1 10 1.0 7.2
Water pump assembly Bolt M6 2 10 1.0 7.2
Low-range switch — M10 1 20 2.0 14
High-range switch — M10 1 20 2.0 14
Part to be tightened
Part
name
Thread
size
Q’ty
Tightening torque
Remarks
Nm m·kg ft·lb
MAINTENANCE SPECIFICATIONS
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