Service manual

Table Of Contents

CHAPTER 1

GENERAL INFORMATION

MACHINE IDENTIFICATION

...........................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

IMPORTANT INFORMATION

.........................................................................1-2

PREPARATION FOR REMOVAL AND DISASSEMBLY...........................1-2

REPLACEMENT PARTS...........................................................................1-2

GASKETS, OIL SEALS AND O-RINGS ....................................................1-2

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-3

BEARINGS AND OIL SEALS ....................................................................1-3

CIRCLIPS ..................................................................................................1-3

CHECKING THE CONNECTIONS............................................................1-4

SPECIAL TOOLS

............................................................................................1-5

CHAPTER 2

SPECIFICATIONS

GENERAL SPECIFICATIONS

........................................................................2-1

ENGINE SPECIFICATIONS

............................................................................2-4

CHASSIS SPECIFICATIONS

........................................................................2-12

ELECTRICAL SPECIFICATIONS

.................................................................2-14

TIGHTENING TORQUES

..............................................................................2-16

ENGINE TIGHTENING TORQUES ........................................................2-16

CHASSIS TIGHTENING TORQUES ......................................................2-19

HOW TO USE THE CONVERSION TABLE

..................................................2-21

GENERAL TIGHTENING TORQUE SPECIFICATIONS

...............................2-21

LUBRICATION POINTS AND LUBRICANT TYPES

....................................2-22

ENGINE...................................................................................................2-22

COOLANT FLOW DIAGRAMS

.....................................................................2-24

OIL FLOW DIAGRAMS

.................................................................................2-26

CABLE ROUTING

.........................................................................................2-28