Service manual
Table Of Contents
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
..............................................................................................3-1
PERIODIC MAINTENANCE/LUBRICATION
..................................................3-1
SEAT, FENDERS AND FUEL TANK
..............................................................3-3
SEAT, FUEL TANK COVER AND SIDE COVERS ...................................3-3
FOOT PROTECTORS AND ENGINE SKID PLATE .................................3-4
HEADLIGHTS AND FRONT FENDER......................................................3-5
REAR FENDER.........................................................................................3-6
FUEL TANK...............................................................................................3-7
ENGINE
...........................................................................................................3-8
ADJUSTING THE VALVE CLEARANCE ..................................................3-8
ADJUSTING THE ENGINE IDLING SPEED ...........................................3-13
ADJUSTING THE THROTTLE LEVER FREE PLAY ..............................3-14
ADJUSTING THE SPEED LIMITER........................................................3-16
CHECKING THE SPARK PLUG .............................................................3-17
CHECKING THE IGNITION TIMING.......................................................3-18
CHECKING THE ENGINE OIL LEVEL....................................................3-19
CHANGING THE ENGINE OIL ...............................................................3-21
ADJUSTING THE CLUTCH CABLE........................................................3-24
CLEANING THE AIR FILTER ELEMENT................................................3-26
CHECKING THE COOLANT LEVEL.......................................................3-28
CHANGING THE COOLANT...................................................................3-28
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT.........3-32
CLEANING THE SPARK ARRESTER ....................................................3-33
CHASSIS
.......................................................................................................3-34
ADJUSTING THE FRONT BRAKE .........................................................3-34
ADJUSTING THE BRAKE LEVER ..........................................................3-34
ADJUSTING THE REAR BRAKE............................................................3-34
ADJUSTING THE PARKING BRAKE......................................................3-35
CHECKING THE BRAKE FLUID LEVEL.................................................3-36
CHECKING THE FRONT BRAKE PADS ................................................3-37
CHECKING THE REAR BRAKE PADS ..................................................3-38
ADJUSTING THE REAR BRAKE LIGHT SWITCH .................................3-39
CHECKING THE BRAKE HOSES...........................................................3-39
BLEEDING THE HYDRAULIC BRAKE SYSTEM ...................................3-40
ADJUSTING THE SHIFT PEDAL............................................................3-42
ADJUSTING THE DRIVE CHAIN SLACK ...............................................3-43
CHECKING THE STEERING SYSTEM ..................................................3-44
ADJUSTING THE TOE-IN.......................................................................3-45
CHECKING THE FRONT AND REAR SHOCK ABSORBERS ...............3-46
ADJUSTING THE FRONT SHOCK ABSORBERS .................................3-47
ADJUSTING THE REAR SHOCK ABSORBER ......................................3-49
CHECKING THE TIRES..........................................................................3-53