Service manual

CRANKCASE ................................................................................................4-65
OIL SEAL AND BEARING....................................................................... 4-67
SEPARATING THE CRANKCASE..........................................................4-68
CHECKING THE OIL STRAINER AND OIL DELIVERY PIPE 2 .............4-68
CHECKING THE TIMING CHAIN AND GUIDE.......................................4-69
CHECKING THE BEARINGS AND OIL SEALS......................................4-69
CHECKING THE CRANKCASE ..............................................................4-69
ASSEMBLING THE CRANKCASE..........................................................4-70
CRANKSHAFT ..............................................................................................4-72
REMOVING THE CRANKSHAFT ...........................................................4-73
CHECKING THE CRANKSHAFT ............................................................4-73
INSTALLING THE CRANKSHAFT ..........................................................4-74
TRANSMISSION............................................................................................4-75
MAIN AXLE .............................................................................................4-76
DRIVE AXLE ...........................................................................................4-77
CHECKING THE SHIFT FORKS.............................................................4-78
CHECKING THE SHIFT DRUM ..............................................................4-78
CHECKING THE TRANSMISSION .........................................................4-78
ASSEMBLING THE MAIN AXLE AND DRIVE AXLE ..............................4-79
INSTALLING THE TRANSMISSION .......................................................4-80
CHAPTER 5
COOLING SYSTEM
RADIATOR ......................................................................................................5-1
CHECKING THE RADIATOR....................................................................5-3
INSTALLING THE RADIATOR..................................................................5-4
WATER PUMP.................................................................................................5-5
CHECKING THE WATER PUMP ..............................................................5-7
CHAPTER 6
CARBURETOR
CARBURETOR................................................................................................6-1
DISASSEMBLING THE CARBURETOR...................................................6-5
CHECKING THE CARBURETOR .............................................................6-5
ASSEMBLING THE CARBURETOR.........................................................6-7
ADJUSTING THE ACCELERATOR PUMP TIMING .................................6-8
INSTALLING THE CARBURETOR JOINT................................................6-8
INSTALLING THE CARBURETOR ...........................................................6-9
CHECKING AND ADJUSTING THE THROTTLE POSITION SENSOR ...6-9