Service manual

CHAPTER 7
CHASSIS
FRONT AND REAR WHEELS
........................................................................7-1
FRONT WHEELS ......................................................................................7-1
REAR WHEELS ........................................................................................7-3
CHECKING THE WHEELS .......................................................................7-4
CHECKING THE WHEEL HUBS...............................................................7-4
CHECKING THE BRAKE DISCS ..............................................................7-5
INSTALLING THE FRONT WHEEL HUB BEARINGS ..............................7-6
INSTALLING THE FRONT BRAKE DISCS...............................................7-6
INSTALLING THE FRONT WHEELS........................................................7-6
INSTALLING THE WHEEL HUBS.............................................................7-7
REAR AXLE AND REAR AXLE HUB
.............................................................7-8
REMOVING THE REAR AXLE................................................................7-10
CHECKING THE REAR AXLE ................................................................7-11
CHECKING THE DRIVEN SPROCKET ..................................................7-11
CHECKING THE BRAKE DISC...............................................................7-11
INSTALLING THE DRIVEN SPROCKET ................................................7-12
INSTALLING THE REAR AXLE ..............................................................7-12
FRONT AND REAR BRAKES
.......................................................................7-13
FRONT BRAKE PADS ............................................................................7-13
REAR BRAKE PADS...............................................................................7-14
REPLACING THE FRONT BRAKE PADS ..............................................7-15
REPLACING THE REAR BRAKE PADS.................................................7-17
FRONT BRAKE MASTER CYLINDER....................................................7-19
REAR BRAKE MASTER CYLINDER ......................................................7-21
CHECKING THE MASTER CYLINDERS................................................7-24
ASSEMBLING THE FRONT BRAKE MASTER CYLINDER ...................7-25
ASSEMBLING THE REAR BRAKE MASTER CYLINDER......................7-25
INSTALLING THE FRONT BRAKE MASTER CYLINDER......................7-26
INSTALLING THE REAR BRAKE MASTER CYLINDER ........................7-27
FRONT BRAKE CALIPERS ....................................................................7-29
REAR BRAKE CALIPER .........................................................................7-31
REMOVING THE PARKING BRAKE CABLE..........................................7-34
DISASSEMBLING THE FRONT AND REAR BRAKE CALIPERS ..........7-34
CHECKING THE FRONT AND REAR BRAKE CALIPERS ....................7-35
ASSEMBLING THE FRONT BRAKE CALIPERS....................................7-36
ASSEMBLING THE REAR BRAKE CALIPER ........................................7-36
INSTALLING THE FRONT BRAKE CALIPERS ......................................7-38
INSTALLING THE REAR BRAKE CALIPER...........................................7-39
STEERING SYSTEM
.....................................................................................7-41
HANDLEBAR...........................................................................................7-41
REMOVING THE FRONT BRAKE LIGHT SWITCH
AND CLUTCH SWITCH .........................................................................7-43
REMOVING THE HANDLEBAR GRIPS..................................................7-43
CHECKING THE HANDLEBAR ..............................................................7-43