Service manual

4 - 28
ENG
VALVES AND VALVE SPRINGS
2. Replace:
valve guide
▼▼▼ ▼▼▼ ▼▼▼ ▼▼▼ ▼▼▼ ▼▼▼ ▼▼▼
NOTE:
_
To ease guide removal, installation and to
maintain correct fit, heat the cylinder head to
100 °C (212 °F) in an oven.
a. Remove the valve guide using a valve guide
remover 1.
b. Install the new valve guide using a valve
guide remover 1 and valve guide installer
2.
c. After installing the valve guide, bore the
valve guide using a valve guide reamer 3
to obtain proper stem-to-guide clearance.
NOTE:
_
After replacing the valve guide reface the valve
seat.
▲▲▲ ▲▲▲ ▲▲▲ ▲▲▲ ▲▲▲ ▲▲▲ ▲▲▲
3. Check:
valve face
Pitting/wear Grind the face.
valve stem end
Mushroom shape or diameter larger than
the body of the stem Replace.
Valve guide remover
Intake (ø 4.5)
P/N. YM-04116/90890-04116
Exhaust (ø 5)
P/N. YM-04097/90890-04097
Valve guide installer
Intake (ø 4.5)
P/N. YM-04117/90890-04117
Exhaust (ø 5)
P/N. YM-04098/90890-04098
Valve guide reamer
Intake (ø 4.5)
P/N. YM-04118/90890-04118
Exhaust (ø 5)
P/N. YM-04099/90890-04099