Service manual

4 - 50
ENG
CLUTCH
EBS00297
REMOVING THE CLUTCH
1. Remove:
• clutch cover
1
NOTE:
_
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern. After all of
the bolts are fully loosened, remove them.
2. Straighten the lock washer tab.
3. Loosen:
• clutch boss nut
1
NOTE:
_
While holding the clutch boss
2
with the uni-
versal clutch holder
3
, loosen the clutch boss
nut.
Universal clutch holder
P/N. YM-91042, 90890-04086
EBS00300
CHECKING THE FRICTION PLATES
The following procedure applies to all of the
friction plates.
1. Check:
• friction plate 1
• friction plate 2
Damage/wear
→
Replace the friction plates
as a set.
2. Measure:
• friction plate 1 thickness
• friction plate 2 thickness
Out of specification
→
Replace the friction
plates as a set.
NOTE:
_
Measure the friction plate at four places.
Friction plate 1 thickness
2.9 ~ 3.1 mm (0.114 ~ 0.122 in)
<Limit>: 2.8 mm (0.110 in)
Friction plate 2 thickness
2.9 ~ 3.1 mm (0.114 ~ 0.122 in)
<Limit>: 2.8 mm (0.110 in)