Service manual

4 - 51
ENG
CLUTCH
EBS00301
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
• clutch plate
Damage
→
Replace the clutch plates as a
set.
2. Measure:
• clutch plate warpage
(with a surface plate and thickness gauge
1
)
Out of specification
→
Replace the clutch
plates as a set.
Clutch plate warpage
0.2 mm (0.0079 in)
EBS00302
CHECKING THE CLUTCH SPRINGS
The following procedure applies to all of the
clutch springs.
1. Check:
• clutch spring
Damage
→
Replace the clutch springs as a
set.
2. Measure:
• clutch spring free length
a
Out of specification
→
Replace the clutch
springs as a set.
Clutch spring free length
51.8 mm (2.04 in)
<Limit>: 50.0 mm (1.97 in)
EBS00303
CHECKING THE CLUTCH HOUSING
1. Check:
• clutch housing dogs
Damage/pitting/wear
→
Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
_
Pitting on the clutch housing dogs will cause
erratic clutch operation.