Service manual
Table Of Contents
- Inroduction
- Yamaha Motor Corporation, USA YZ/WR Motorcycle Limited Warranty
- How to use this Manual
- Index
- Contents
- Chapter 1 General Information
- Chapter 2 Specifications
- Chapter 3 Regular Inspection and Adjustments
- Chapter 4 Engine
- Seat, Fuel Tank and Side Covers
- Exhaust Pipe and Silencer
- Radiator
- Carburetor and Reed Valve
- Cylinder Head, Cylinder and Piston
- Clutch and Primary Driven Gear
- Kick Axle, Shift Shaft and Primary Drive Gear
- YPVS Govenor
- Water Pump
- CDI Magneto
- Engine Removal
- Crankcase and Crankshaft
- Transmission, Shift Cam and Shift Fork
- Chapter 5 Chassis
- Chapter 6 Electrical
- Chapter 7 Tuning
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4-19
ENG
CYLINDER HEAD, CYLINDER AND PISTON
EC473000
REMOVAL POINTS
EC473210
Push rod
1. Remove:
9
Bolt (push rod) 1
9
Push rod 2
NOTE:
Set the collar 3 included in owner’s tool kit to
remove the bolt (push rod).
EC473402
Piston and piston ring
1. Remove:
9
Piston pin clip 1
NOTE:
Before removing the piston pin clip, cover the
crankcase with a clean rag to prevent the pis-
ton pin clip from falling into the crankcase cav-
ity.
2. Remove:
9
Piston pin 1
9
Piston 2
9
Small end bearing 3
NOTE:
Before removing the piston pin, deburr the clip
groove and pin hole area. If the piston pin
groove is deburred and piston pin is still difficult
to remove, use the piston pin puller 4.
cC
Do not use a hammer to drive the piston
pin out.
3. Remove:
9
Piston ring 1
NOTE:
Take care not to scratch the piston or damage
the piston ring by expanding it more than neces-
sary.
Piston pin puller:
YU-1304/90890-01304
1C3-28199-10 108 04.5.17, 9:22:04 PM