Service manual
Table Of Contents
- Inroduction
- Yamaha Motor Corporation, USA YZ/WR Motorcycle Limited Warranty
- How to use this Manual
- Index
- Contents
- Chapter 1 General Information
- Chapter 2 Specifications
- Chapter 3 Regular Inspection and Adjustments
- Chapter 4 Engine
- Seat, Fuel Tank and Side Covers
- Exhaust Pipe and Silencer
- Radiator
- Carburetor and Reed Valve
- Cylinder Head, Cylinder and Piston
- Clutch and Primary Driven Gear
- Kick Axle, Shift Shaft and Primary Drive Gear
- YPVS Govenor
- Water Pump
- CDI Magneto
- Engine Removal
- Crankcase and Crankshaft
- Transmission, Shift Cam and Shift Fork
- Chapter 5 Chassis
- Chapter 6 Electrical
- Chapter 7 Tuning
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5-43
CHAS
HANDLEBAR
EC5B3000
REMOVAL POINTS
EC5B3100
Master cylinder
1. Remove:
9
Master cylinder bracket 1
9
Master cylinder 2
cC
9
Do not let the master cylinder hang on the
brake hose.
9
Keep the master cylinder cap side horizontal
to prevent air from coming in.
EC5B3200
Grip
1. Remove:
9
Grip 1
NOTE:
Blow in air between the handlebar or tube guide
and the grip. Then remove the grip which has
become loose.
EC5B4000
INSPECTION
EC5B4100
Handlebar
1. Inspect:
9
Handlebar 1
Bends/Cracks /Damage→Replace.
w
Do not attempt to straighten a bent handlebar
as this may dangerously weaken the handlebar.
EC5B5000
ASSEMBLY AND INSTALLATION
EC5B5100
Throttle assembly
1. Install
9
Grip (right) 1
Apply the adhesive on the tube guide 2.
NOTE:
9
Before applying the adhesive, wipe off grease
or oil on the tube guide surface a with a lac-
quer thinner.
9
Align the mating mark b on the grip (right) with
the slot c in the tube guide.
1C3-28199-10 206 04.5.17, 9:28:03 PM