Service manual

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Table Of Contents

2-10

SPEC

MAINTENANCE SPECIFICATIONS

Part to be tightened Thread size Q'ty

Tightening torque

Nm m•kg ft•lb

Rear brake master cylinder and frame M 6 × 1.0 2 10 1.0 7.2

Rear brake master cylinder cap M 4 × 0.7 2 2 0.2 1.4

Rear brake hose union bolt (caliper) M10 × 1.25 1 30 3.0 22

Rear brake hose union bolt (master cylinder) M10 × 1.25 1 30 3.0 22

Rear wheel axle and nut M20 × 1.5 1 125 12.5 90

Nipple (spoke) – 72 3 0.3 2.2

Driven sprocket and wheel hub M 8 × 1.25 6 42 4.2 30

Disc cover and rear brake caliper M 6 × 1.0 2 7 0.7 5.1

Protector and rear brake caliper M 6 × 1.0 2 7 0.7 5.1

Chain puller adjust bolt and locknut M 8 × 1.25 2 16 1.6 11

Engine mounting:

Engine and frame (front) M10 × 1.25 1 64 6.4 46

Engine and frame (lower) M10 × 1.25 1 64 6.4 46

Engine bracket and frame M 8 × 1.25 2 34 3.4 24

Engine bracket and engine M 8 × 1.25 1 34 3.4 24

Pivot shaft and nut M16 × 1.5 1 85 8.5 61

Relay arm and swingarm M14 × 1.5 1 80 8.0 58

Relay arm and connecting rod M14 × 1.5 1 80 8.0 58

Connecting rod and frame M14 × 1.5 1 80 8.0 58

Rear shock absorber and frame M10 × 1.25 1 56 5.6 40

Rear shock absorber and relay arm M10 × 1.25 1 53 5.3 38

Rear frame and frame (upper) M 8 × 1.25 1 32 3.2 23

Rear frame and frame (lower) M 8 × 1.25 2 29 2.9 21

Swingarm and brake hose holder M 5 × 0.8 4 1 0.1 0.7

Swingarm and patch M 4 × 0.7 4 2 0.2 1.4

Chain tensioner mounting M 8 × 1.25 2 19 1.9 13

Chain support and swingarm M 6 × 1.0 3 7 0.7 5.1

Seal guard and swingarm M 5 × 0.8 4 5 0.5 3.6

Cable guide and frame M 5 × 0.8 2 4 0.4 2.9

Fuel tank mounting boss and frame M10 × 1.25 2 20 2.0 14

Fuel tank mounting M 6 × 1.0 2 10 1.0 7.2

Fuel tank and fuel cock M 6 × 1.0 2 7 0.7 5.1

Fuel tank and seat set bracket M 6 × 1.0 1 7 0.7 5.1

Fuel tank and hooking screw (fitting band) M 6 × 1.0 1 7 0.7 5.1

Fuel tank and fuel tank bracket M 6 × 1.0 4 7 0.7 5.1

Air scoop and fuel tank M 6 × 1.0 4 7 0.7 5.1

Air scoop and panel M 6 × 1.0 2 6 0.6 4.3

Front fender mounting M 6 × 1.0 4 7 0.7 5.1

Rear fender mounting (front) M 6 × 1.0 2 7 0.7 5.1

Rear fender mounting (rear) M 6 × 1.0 2 12 1.2 8.7

Side cover mounting M 6 × 1.0 2 7 0.7 5.1

Seat mounting M 8 × 1.25 2 19 1.9 13

Number plate M 6 × 1.0 1 7 0.7 5.1

NOTE:

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- marked portion shall be checked for torque tightening after break-in or before each race.

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1C3-28199-10 42 04.5.17, 9:19:41 PM