Automobile Parts Catalogue

ManualsBrandsYamaha ManualsAutomobileYZ250

YZ250M

(5HC1)

CANADA,U.S.A.,SOUTH AFRICA

YZ250

(5HC2)

EUROPE

YZ250

(5HC3)

JAPAN

YZ250M

(5HC4)

OCEANIA

205HC–100E1

Summary of content (55 pages)

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YZ250M (5HC1) CANADA,U.S.A.
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A3
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FOREWORD This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 5. Applicable colors of graphics are represented in the “REMARKS” as shown below. PART NO. YZ250M(5HC1/5HC4),YZ250(5HC2/5HC3) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
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MODEL LABEL (1) A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
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FIG. B2 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. B3 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. B4 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. B5 5HC1 5HC2 5HC3 5HC4 REF. NO. 3 CRANKSHAFT. PISTON 1 5CU–11631–00–A0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–B0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–C0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–D0 PISTON (STD) 1 1 1 1 UR PART NO. DESCRIPTION 2 5CU–11603–00 PISTON RING SET (STD) 1 1 1 1 3 5CU–11633–10 PIN, PISTON 1 1 1 1 4 93450–19052 CIRCLIP 2 2 2 2 5 93310–218A6 BEARING 1 1 1 1 6 5CU–11400–00 CRANKSHAFT ASSY 1 1 1 1 7 5CU–11410–00 .
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FIG. B6 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. B7 5HC1 5HC2 5HC3 5HC4 REF. NO. 5 RADIATOR.
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B8 5HC4 PART NO. 5HC3 REF. NO. 5HC2 6 INTAKE 5HC1 FIG. 1 4XL–13610–00 REED VALVE ASSY 1 1 1 1 2 4XL–13613–00 .REED, VALVE 2 2 2 2 3 4XL–13616–00 .STOPPER, REED VALVE 2 2 2 2 4 98507–03008 .SCREW, PAN HEAD 4 4 4 4 5 92907–03100 .WASHER 4 4 4 4 6 4XL–13625–00 .
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CARBURETOR ASSY 1 5HC–14101–10 CARBURETOR ASSY 1 1 5HC4 1 5HC–14101–00 1 1 REMARKS 1 2 4JT–14171–00 .PLUNGER, STARTER 1 1 1 1 3 4SR–14985–00 .FLOAT 1 1 1 1 4 4JT–14984–00 .GASKET, FLOAT CHAMBER 1 1 1 1 5 4MX–14115–00 .PLUG, SCREW 1 1 1 1 6 4MX–14561–00 .O–RING 1 1 1 1 7 4MX–14392–00 .VALVE, NEEDLE 1 1 1 1 8 4XL–14146–00 .PLATE 2 2 2 2 9 4MX–14948–07 .JET, SLOW (#50) 1 1 1 1 STD 4SR–14948–02 .JET, SLOW (#38) 1 1 1 1 AP 4SR–14948–03 .
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FIG. B10 5HC1 5HC2 5HC3 5HC4 REF. NO. 7 CARBURETOR 10 4SR–14916–CJ .NEEDLE (N3CJ) 1 1 1 1 AP 4SR–14916–EG .NEEDLE (N3EG) 1 1 1 1 AP 4SR–14916–EH .NEEDLE (N3EH) 1 1 1 1 AP 4SR–14916–EW .NEEDLE (N3EW) 1 1 1 1 AP 4SR–14916–EJ .NEEDLE (N3EJ) 1 1 1 1 AP 11 4MX–14919–00 .CLIP 1 1 1 1 12 5HC–14340–A7 .VALVE ASSY 1 1 1 1 13 5HC–14261–00 .HOLDER 1 1 1 1 14 5HC–14126–00 .GASKET 1 1 1 1 15 4SR–14105–00 .PILOT SCREW SET 1 1 1 1 16 5HC–14131–00 .
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FIG. B11 5HC1 5HC2 5HC3 5HC4 REF. NO. 7 CARBURETOR 23 4MX–14943–95 .JET, MAIN (#188) 1 1 1 1 AP 4MX–14943–45 .JET, MAIN (#190) 1 1 1 1 AP 24 4MX–14194–00 .RING 1 1 1 1 25 98502–04012 .SCREW, PAN HEAD 2 2 2 2 26 4XL–1410E–00 .HOSE 1 1 1 1 27 4JT–1494F–09 .JET (#85) 1 1 1 1 STD 4JT–1494F–07 .JET (#50) 1 1 1 1 AP 4JT–1494F–11 .JET (#60) 1 1 1 1 AP 4JT–1494F–13 .JET (#65) 1 1 1 1 AP 4JT–1494F–15 .JET (#70) 1 1 1 1 AP 28 5HC–14146–00 .
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FIG. B12 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. B13 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 10 CRANKCASE COVER 1 B14 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 11 STARTER B15 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5CU–15601–01 KICK SHAFT ASSY 1 1 1 1 2 90201–20685 .WASHER, PLATE (0.5T) 1 1 1 1 3 93410–20038 .CIRCLIP 1 1 1 1 4 90501–16107 .SPRING, COMPRESSION 1 1 1 1 5 90201–167P7 .WASHER, PLATE 1 1 1 1 6 99009–16400 .CIRCLIP 1 1 1 1 7 5CU–15664–00 .GUIDE, SPRING 1 1 1 1 8 90508–305B0 .
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FIG. 12 CLUTCH C2 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5DJ–16111–00 GEAR, PRIMARY DRIVE 1 1 1 1 2 90387–2513A COLLAR 1 1 1 1 3 5CU–11956–00 GEAR, GOVERNOR DRIVE 1 1 1 1 4 90201–105P3 WASHER, PLATE 1 1 1 1 5 90105–10445 BOLT, WASHER BASED 1 1 1 1 6 5DJ–16150–00 PRIMARY DRIVEN GEAR COMP.
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C3 GASKET 5HC4 28 90430–05242 DESCRIPTION 5HC3 PART NO. 5HC2 REF. NO. 5HC1 FIG.
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FIG. 13 TRANSMISSION C4 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5BE–17411–00 AXLE, MAIN 1 1 1 1 2 93306–20540 BEARING 1 1 1 1 3 5BE–17151–00 GEAR, 5TH PINION 1 1 1 1 4 90201–253K0 WASHER, PLATE (T=1.
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FIG. 13 TRANSMISSION 5HC1 5HC2 5HC3 5HC4 REF. NO. SPROCKET, DRIVE (14T) 1 1 1 1 STD SPROCKET,DRIVE 13T(2141746130) 1 1 1 1 AP 29 90215–21256 WASHER, LOCK 1 1 1 1 30 90179–20255 NUT 1 1 1 1 PART NO.
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FIG. 14 SHIFT CAM. FORK C6 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 15 SHIFT SHAFT C7 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 16 FRAME C8 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5HC–21110–00–P0 FRAME COMP. 1 1 1 1 DPBMC 2 5HC–21190–00–P0 REAR FRAME COMP.
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FIG. 17 FENDER C9 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 18 SIDE COVER C10 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 19 REAR ARM C11 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5CU–22110–00 REAR ARM COMP.
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FIG. 19 REAR ARM C12 5HC1 5HC2 5HC3 5HC4 REF. NO. 28 90109–147F2 BOLT 1 1 1 1 29 90109–142F4 BOLT 2 2 2 2 30 90201–164H4 WASHER, PLATE 2 2 2 2 31 90201–14740 WASHER, PLATE 3 3 3 3 32 90185–14112 NUT, SELF–LOCKING 3 3 3 3 33 5DH–2217F–01 ROD, CONNECTING 1 1 1 1 1 34 93315–32056 BEARING 2 2 2 2 35 93109–20076 OIL SEAL 2 2 2 2 36 5HD–2135F–00 COVER 2 2 2 2 37 99244–00200 EMBLEM, YAMAHA 2 2 2 2 PART NO.
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5HC4 1 5HC–22210–00 SHOCK ABSORBER ASSY, REAR 5HC–22210–10 SHOCK ABSORBER ASSY, REAR 5HC–22210–20 SHOCK ABSORBER ASSY, REAR 5HC–22210–30 SHOCK ABSORBER ASSY, REAR 1 5HC–22210–40 SHOCK ABSORBER ASSY, REAR 1 2 5HC–22201–00 .DAMPER SUB ASSY 1 5HC–22201–10 .DAMPER SUB ASSY 5HC–22201–20 .DAMPER SUB ASSY 5HC–22201–30 .DAMPER SUB ASSY 1 5HC–22201–40 .DAMPER SUB ASSY 1 3 3SP–22234–00 ..GUIDE, SPRING 3 1 1 1 1 4 3SP–22213–00 ..SEAT, SPRING UPPER 1 1 1 1 5 509–23184–L0 ..
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FIG. 20 REAR SUSPENSION C14 5HC1 5HC2 5HC3 5HC4 REF. NO. 19 90105–105A2 BOLT, WASHER BASED 1 1 1 1 20 90201–112U6 WASHER, PLATE 1 1 1 1 PART NO.
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FIG. 21 STEERING C15 5HC1 5HC2 5HC3 5HC4 REF. NO.
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D2 1 5HC–23102–00 FRONT FORK ASSY (L.H) 5HC–23102–10 FRONT FORK ASSY (L.H) 5HC–23102–20 FRONT FORK ASSY (L.H) 1 5HC4 DESCRIPTION 5HC3 PART NO. 5HC2 REF. NO. 5HC1 FIG. 22 FRONT FORK 1 1 1 2 5HD–23136–L0 .TUBE, OUTER (RIGHT) 1 1 1 1 3 5DH–23120–L0 .INNER TUBE COMP.2 1 1 1 1 4 5ET–23171–L0 .PISTON, FRONT FORK 1 1 1 1 5 5ET–23125–L0 .METAL, SLIDE 1 1 1 1 1 6 4SS–23146–L0 .WASHER, OIL SEAL 1 1 1 1 7 5ET–23145–L0 .OIL SEAL 1 1 1 1 8 4SS–23153–L0 .
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D3 5HC4 DESCRIPTION 5HC3 PART NO. 5HC2 REF. NO. 5HC1 FIG. 22 FRONT FORK 21 5HC–23103–20 FRONT FORK ASSY (R.H) 1 22 5HD–23136–L0 .TUBE, OUTER (RIGHT) 1 1 1 1 23 5BF–23110–L0 .INNER TUBE COMP.1 1 1 1 1 24 5ET–23171–L0 .PISTON, FRONT FORK 1 1 1 1 25 5ET–23125–L0 .METAL, SLIDE 1 1 1 1 1 26 4SS–23146–L0 .WASHER, OIL SEAL 1 1 1 1 27 5ET–23145–L0 .OIL SEAL 1 1 1 1 28 4SS–23153–L0 .RING, SNAP 1 1 1 1 29 5HD–23144–L0 .SEAL, DUST 1 1 1 1 30 5HD–23170–L0 .
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FIG. 22 FRONT FORK D4 5HC1 5HC2 5HC3 5HC4 REF. NO. 45 4SS–23346–L0 BOLT 1 2 2 2 2 46 5DH–2314J–00 PROTECTER COMP., 2 1 1 1 1 47 5DH–2314H–00 PROTECTER COMP., 1 1 1 1 1 48 3SP–23356–L0 BOLT 2 6 6 6 6 49 5HC–2331E–00 GUIDE, CABLE 1 1 1 1 50 4DA–23389–00 GUIDE, CABLE 1 1 1 1 51 90119–05071 BOLT, WITH WASHER 1 1 1 1 PART NO.
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FIG. 23 FUEL TANK D5 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5CU–24110–00 FUEL TANK COMP.
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FIG. 24 SEAT D6 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5DH–24770–00 SEMI–DOUBLE SEAT ASSY 1 1 1 1 2 5DH–24731–00 .COVER, SEAT 1 1 1 1 3 4SS–24728–00 .BRACKET, SEAT 2 2 2 2 4 97007–06012 .BOLT 4 4 4 4 5 92907–06100 .WASHER, SPRING 4 4 4 4 PART NO.
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FIG. 25 FRONT WHEEL 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 4SS–25111–00 HUB, FRONT 1 1 1 1 2 93306–90403 BEARING 2 2 2 2 3 5DH–25117–00 SPACER, BEARING 1 1 1 1 4 93102–26468 OIL SEAL 2 2 2 2 5 94416–21613 RIM (1.60–21) 1 1 1 1 6 4DA–25104–00 SPOKE SET, FRONT 1 1 1 1 7 94108–2112Y TIRE (80/100–21 51M D755F) 1 1 94108–21011 TIRE 1 94108–2110Y TIRE (80/100–21 51M M77) 8 94227–21101 TUBE (80/100–21 TR4 BTL) PART NO.
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FIG. 26 FRONT BRAKE CALIPER 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 4XM–2582T–00 DISC, BRAKE 1 1 1 1 2 90149–06327 SCREW 6 6 6 6 3 5DH–2580T–00 CALIPER ASSY (LEFT) 1 1 1 5DH–2580T–10 CALIPER ASSY (LEFT) PART NO. 1 4 4EW–W0057–00 .PISTON ASSY, CALIPER 1 1 1 1 5 3JD–W0047–00 ..CALIPER SEAL KIT 1 1 1 1 6 5DH–25919–00 .SUPPORT, PAD 1 1 1 1 7 1UY–W0048–50 .BLEED SCREW KIT 1 1 1 1 8 5DH–W0045–00 .BRAKE PAD KIT 1 1 1 5DH–W0045–10 .
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FIG. 27 REAR WHEEL 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5ET–25311–00 HUB, REAR 1 1 1 1 2 5ET–25317–00 SPACER, BEARING 1 1 1 1 3 93306–27205 BEARING 1 1 1 1 4 93306–07202 BEARING 1 1 1 1 5 93106–30044 OIL SEAL 1 1 1 1 6 93106–30045 OIL SEAL 1 1 1 1 7 99009–45500 CIRCLIP 1 1 1 1 8 94421–19602 RIM (2.
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FIG. 27 REAR WHEEL D10 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 28 REAR BRAKE CALIPER D11 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5DH–2582W–00 DISC, REAR BRAKE 2 1 1 1 1 2 90109–065G4 BOLT 6 6 6 6 3 5ET–2580W–00 CALIPER ASSY, REAR 2 1 1 1 1 4 5ET–W0057–50 .PISTON ASSY, CALIPER 1 1 1 1 5 5ET–W0047–50 ..CALIPER SEAL KIT 1 1 1 1 6 5DH–25919–50 .SUPPORT, PAD 1 1 1 1 7 1UY–W0048–50 .BLEED SCREW KIT 1 1 1 1 8 5ET–W0046–00 .BRAKE PAD KIT 2 1 1 1 1 9 5DH–25828–50 ..SHIM, CALIPER 1 1 1 1 10 5DH–25827–50 ..
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FIG. 29 STEERING HANDLE. CABLE D12 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 4XM–26111–00 HANDLEBAR 1 1 1 1 2 4GY–26241–00 GRIP (LEFT) 1 1 1 1 3 4XM–26240–00 GRIP ASSY 1 1 1 1 4 4GY–26242–00 .
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FIG. 30 FRONT MASTER CYLINDER D13 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5ET–25872–00 HOSE, BRAKE 1 1 1 1 1 2 90201–10118 WASHER, PLATE 4 4 4 4 3 90401–10168 BOLT, UNION 2 2 2 2 4 4SS–W2587–01 MASTER CYLINDER SUB ASSY 1 1 1 1 5 4SS–W0041–00 .CYLINDER KIT, MASTER 1 1 1 1 6 98706–04012 .SCREW, FLAT HEAD 2 2 2 2 7 4SS–25852–00 .CAP, RESERVOIR 1 1 1 1 8 4SS–25854–00 .DIAPHRAGM, RESERVOIR 1 1 1 1 9 4SS–25889–00 .SEPARATOR ASSY 1 1 1 1 10 4SS–25880–00 .
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FIG. 31 STAND. FOOTREST D14 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 32 REAR MASTER CYLINDER D15 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 3SP–2583V–00 RR. MASTER CYLINDER ASSY. 1 1 1 1 2 4SS–W0042–50 .CYLINDER KIT, MASTER 1 1 1 1 3 93210–15620 .O–RING 1 1 1 1 4 2VN–25866–00 .CIRCLIP 1 1 1 1 5 2VN–2582A–50 .JOINT 1 1 1 1 6 3SP–27222–00 .JOINT 1 1 1 1 7 4SS–27218–00 .
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FIG. 33 GENERATOR E2 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5CU–85560–00 BASE ASSY 1 1 1 1 2 5CU–85550–10 ROTOR ASSY 1 1 1 1 3 90149–06011 SCREW 3 3 3 3 4 90179–10394 NUT 1 1 1 1 5 90201–10591 WASHER, PLATE 1 1 1 1 PART NO.
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FIG. 34 HANDLE SWITCH. LEVER E3 5HC1 5HC2 5HC3 5HC4 REF. NO.
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FIG. 35 ELECTRICAL 1 E4 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5HC–85540–00 C.D.I. UNIT ASSY 1 1 1 1 2 5CU–85546–00 BAND 1 1 1 1 3 5BE–82310–00 IGNITION COIL ASSY 1 1 1 1 4 95027–06016 BOLT, FLANGE 2 2 2 2 5 4PE–82370–10 PLUG CAP ASSY 1 1 1 1 6 90464–15195 CLAMP 1 1 1 1 7 90464–50255 CLAMP 2 2 2 2 8 90464–13073 CLAMP 1 1 1 1 9 90464–50255 CLAMP 1 1 1 1 10 90464–50255 CLAMP 1 1 1 1 PART NO.
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FIG. 36 ALTERNATE (CHASSIS) 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 5ET–22212–20 SPRING (K=APPROX.4.6) 1 1 1 1 AP 5ET–22212–00 SPRING (K=APPROX.4.8) 1 1 1 1 AP 5ET–22212–10 SPRING (K=APPROX.5.0) 1 1 1 1 AP 5ET–22212–30 SPRING (K=APPROX.5.2) 1 1 1 1 AP 5ET–22212–40 SPRING (K=APPROX.5.4) 1 1 1 1 AP 5DH–22212–70 SPRING (K=4.4) 1 1 1 1 AP 5DH–22212–10 SPRING (K=4.6) 1 1 1 1 AP 5DH–22212–20 SPRING (K=4.8) 1 1 1 1 AP 5DH–22212–30 SPRING (K=5.
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FIG. 37 OPTIONAL PARTS 1 5HC1 5HC2 5HC3 5HC4 REF. NO. 1 1 1 1 2 5CU–11631–00–A0 .PISTON (STD) 1 1 1 1 5CU–11631–00–B0 .PISTON (STD) 1 1 1 1 5CU–11631–00–C0 .PISTON (STD) 1 1 1 1 5CU–11631–00–D0 .PISTON (STD) 1 1 1 1 PART NO. 1 5CU–11630–00 E6 DESCRIPTION PISTON ASSY (STD) 3 5CU–11603–00 .PISTON RING SET (STD) 1 1 1 1 4 5CU–11633–00 .PIN, PISTON 1 1 1 1 5 93450–19052 .CIRCLIP 2 2 2 2 6 5CU–11650–00 CONNECTING ROD ASSY 1 1 1 1 7 5CU–11651–00 .
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NUMERICAL INDEX PART NO.
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NUMERICAL INDEX PART NO.
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NUMERICAL INDEX PART NO.
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CONTENTS ENGINE CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14 GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 REAR MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . D15 CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .