Service manual

4-74
TRANSMISSION, SHIFT CAM AND SHIFT FORK
ENG
EC4H5000
ASSEMBLY AND INSTALLATION
EC4H5242
Transmission
1. Install:
9
5th pinion gear (21T) 1
9
3rd pinion gear (18T) 2
9
Collar 3
9
4th pinion gear (22T) 4
9
2nd pinion gear (15T) 5
To main axle 6.
NOTE:
Apply the molybdenum disulfide oil on the inner
and end surface of the idler gear and on the
inner surface of the sliding gear, then install.
3. Check:
9
Shift fork movement
Unsmooth operation → Replace shift fork.
NOTE:
For a malfunctioning shift fork, replace not only
the shift fork itself but the two gears each adja-
cent to the shift fork.
2. Inspect:
9
Shift cam 1
9
Segment 2
Wear/Damage
→ Replace.
EC4H4810
Shift fork, shift cam and segment
1. Inspect:
9
Shift fork 1
Wear/Damage/Scratches
→ Replace.
1P8-28199-10 164 04.5.12, 7:45:52 PM