Service manual

CHAS
4-35
EAS00619
DISASSEMBLING THE FRONT BRAKE
CALIPER
N
O
TE:N
O
TE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
• union bolt
• copper washers
• brake hose
N
O
TE:N
O
TE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
2. Remove:
• brake caliper pistons
• brake caliper piston seals
a. Blow compressed air into the brake hose
joint opening to force out the pistons
from the brake caliper.
WARNING
• Cover the brake caliper pistons with a rag.
Be careful not to get injured when the pis-
tons are expelled from the brake caliper.
• Never try to pry out the brake caliper pis-
tons.
b. Remove the brake caliper piston seals.
EAS00626
DISASSEMBLING THE REAR BRAKE
CALIPER
N
O
TE:N
O
TE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
FRONT AND REAR BRAKES