Service manual

ENG
5-33
INSTALLING THE KICK STARTER SHAFT
ASSEMBLY
1. Install:
• kick starter gear
• washer
• torsion spring
N
O
TE:N
O
TE:
Make sure the stopper of the torsion spring
fits into the hole in the other side of the
stopper of the kick starter shaft .
2. Install:
• spring guide
N
O
TE:N
O
TE:
Slide the spring guide into the kick starter
shaft, make sure the groove in the spring
guide fits on the stopper of the torsion spring.
3. Install:
• kick starter shaft assembly
N
O
TE:N
O
TE:
• Apply the transmission oil on the kick shaft.
• Apply the lithium soap base grease on the
kick shaft stopper.
• Slide the kick starter shaft assembly into the
crankcase, make sure the clip and kick
starter shaft stopper fit into their home
positions , .
4. Install:
• torsion spring
N
O
TE:N
O
TE:
Turn the torsion spring clockwise and hook into
the proper hole in the crankcase.
INSTALLING THE KICK IDLE GEAR
1. Install:
• washer
• kick idle gear
• circlip
N
O
TE:N
O
TE:
• Apply the transmission oil on the kick idle
gear inner circumference.
• Install the kick idle gear with its groove fac-
ing the engine.
KICK STARTER AND SHIFT SHAFT