Service manual

ENG
5-49
EAS00420
REMOVING THE TRANSMISSION
1. Remove:
• right crankcase
Refer to “CRANKCASE AND CRANK-
SHAFT”.
2. Remove:
• main axle
•drive axle
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• Remove assembly carefully. Note the position
of each part. Pay particular attention to the
location and direction of shift forks.
• Remove the main axle and drive axle by tap-
ping lightly on the transmission drive axle with
a soft hammer.
AS00421
CHECKING THE SHIFT FORKS
The following procedure applies to all of the
shift forks.
1. Check:
• shift fork pin
• shift fork cam follower
Bends / damage / scoring / wear → Replace
the shift fork.
2. Check:
• shift fork guide bar
Roll the shift fork guide bar on a flat sur-
face.
Bends → Replace.
WARNING
Do not attempt to straighten a bent shift
fork guide bar.
3. Check:
• shift fork movement
(along the shift fork guide bar)
Rough movement → Replace the shift forks
and shift fork guide bar as a set.
TRANSMISSION