Service manual

SPEC
2-14
CHASSIS TIGHTENING TORQUES
Item Fastener
Thread
size
Q’ty
Tightening torque
Remarks
Nm m•kg ft•lb
Upper bracket and outer tube Bolt M8 2 22 2.2 16
Lower bracket and outer tube Bolt M8 4 20 2.0 14
Upper bracket and steering stem Nut M22 1 125 12.5 90
Handlebar holder and upper bracket Bolt M8 4 27 2.7 20
Steering stem and steering ring nut Nut M25 1 See NOTE.
Front fork and cap bolt Bolt M40 2 28 2.8 20
Front fork and base valve — M22 2 55 5.5 40
Cap bolt and damper rod Nut M10 2 15 1.5 11
Front fork bleed screw and cap bolt Bolt M5 2 1 0.1 0.7
Front fork and front fork protector Bolt M6 6 7 0.7 5.1
Front fork and brake hose guide Screw M5 1 4 0.4 2.9
Front fork and brake hose holder Bolt M6 1 10 1.0 7.2
Throttle grip cap Screw M5 2 4 0.4 2.9
Throttle cable cap Screw M4 2 1 0.1 0.7
Front brake master cylinder Bolt M6 2 9 0.9 6.5
Brake lever mounting bolt Bolt M6 1 6 0.6 4.3
Brake lever mounting nut Nut M6 1 6 0.6 4.3
Brake lever position locknut Nut M6 1 5 0.5 3.6
Clutch lever holder Bolt M5 2 4 0.4 2.9
Front brake master cylinder cap Screw M4 2 2 0.2 1.4
Front brake hose union bolt Bolt M10 2 26 2.6 19
Front fork and brake caliper bracket Bolt M8 2 30 3.0 22
Brake caliper support bolt Bolt M8 1 23 2.3 17
Front brake caliper and bleed screw Bolt M7 1 6 0.6 4.3
Rear brake caliper and brake caliper
bracket
Bolt M8 2 23 2.3 17
Rear brake caliper and pad pin Bolt M10 2 18 1.8 13
Rear brake caliper and bleed screw Screw M8 1 6 0.6 4.3
Front wheel axle and axle nut Nut M12 1 70 7.0 51
Front brake disc Bolt M6 3 12 1.2 8.7
Rear brake disc Bolt M6 4 12 1.2 8.7
Rear brake master cylinder Bolt M6 2 10 1.0 7.2
Rear brake reservoir tank Bolt M6 1 10 1.0 7.2
Rear brake hose union bolt Bolt M10 2 26 2.6 19
Rear wheel axle and axle nut Nut M14 1 90 9.0 65
Nipple (spoke) — — 64 3 0.3 2.2
Rear wheel sprocket Nut M8 4 42 4.2 30
Rear brake caliper protector Bolt M6 1 10 1.0 7.2
Drive chain puller adjust locknut Nut M8 2 16 1.6 12
Engine and frame (front) Nut M10 1 69 6.9 50
Engine and frame (lower) Nut M10 1 69 6.9 50
Pivot shaft and nut Nut M12 1 63 6.3 46
Relay arm and frame Nut M10 1 54 5.4 39
TIGHTENING TORQUES