OWNER’S MANUAL YZF-R125 5D7-F8199-E0
U5D7E0E0.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R125, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R125.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM IMPORTANT MANUAL INFORMATION EAU10151 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM IMPORTANT MANUAL INFORMATION EAUM1010 YZF-R125 OWNER’S MANUAL ©2007 by MBK INDUSTRIE 1st edition, November 2007 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited. Printed in France.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................3-1 Indicator and warning lights ............3-2 Tachometer ...........
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-31 Replacing the license plate light bulb ...........................................6-32 Replacing an auxiliary light bulb ...6-32 Supporting the motorcycle ............6-32 Front wheel ...................................6-33 Rear wheel ...................................6-35 Troubleshooting ............................6-36 Troubleshooting charts ......
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM SAFETY INFORMATION EAU10281 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 185 kg (408 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U5D7E0E0.book Page 4 Tuesday, December 18, 2007 10:13 AM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU10690 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. 3 1. Push. 2.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11080 EAU11500 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11872 Tachometer EAUM2301 Multi-function display 1. Tachometer 2. Tachometer red zone 1. Multi-function display 2. “RESET/SELECT” button The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “ON”, the tachometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electrical circuit.
U5D7E0E0.book Page 4 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS 3 switches the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP 1 → TRIP 2 → ODO → F-TRIP To reset a tripmeter, select it by pushing the “RESET/SELECT” button briefly (less than one second), and then push the button again for at least three seconds while the selected tripmeter is flashing.
U5D7E0E0.book Page 5 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12360 EAU12710 Pass switch “PASS” Press this switch to flash the headlight. Start switch “ ” Push this switch to crank the engine with the starter. EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12820 Clutch lever ECA10050 CAUTION: See page 5-1 for starting instructions prior to starting the engine.
U5D7E0E0.book Page 6 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 6-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U5D7E0E0.book Page 7 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAUM2080 Fuel tank cap EAU13211 NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. Fuel EWA11140 WARNING 3 Make sure that the fuel tank cap is properly installed before riding. 1. Fuel tank cap lock cover 2. Unlock. 1. Fuel tank filler tube 2.
U5D7E0E0.book Page 8 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. curs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. This vehicle is equipped with catalytic converters in the exhaust system. EWA10860 WARNING The exhaust system is hot after operation.
U5D7E0E0.book Page 9 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAUM2460 EAUM2311 Rider seat Anti-theft device housing To remove the rider seat 1. Insert the key into the seat lock, and then turn it clockwise. 3 1. Projection 2. Seat holder 1. Anti-theft device housing 1. Seat lock 2. Open. 2. Pull the rider seat off. 2. Push the rear of the rider seat down to lock it in place. 3. Turn the key counterclockwise, and then remove it.
U5D7E0E0.book Page 10 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5D7E0E0.book Page 11 Tuesday, December 18, 2007 10:13 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. NO The sidestand switch may be defective.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-7 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-9 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-15, 6-25 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAUM2320 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM OPERATION AND IMPORTANT RIDING POINTS ECA11040 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 5 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U5D7E0E0.book Page 4 Tuesday, December 18, 2007 10:13 AM OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING ● 5 ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17360 Owner’s tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17715 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a mileage-based maintenance, is performed instead. ● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM CHECK OR MAINTENANCE JOB 7 * Front brake • Check operation, fluid level and vehicle for fluid leakage. 8 * Rear brake • Check operation, fluid level and vehicle for fluid leakage. 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) √ √ √ √ √ √ √ √ √ √ • Replace brake pads. Whenever worn to the limit √ √ • Replace brake pads.
U5D7E0E0.book Page 4 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM 15 * Steering bearings 6 CHECK OR MAINTENANCE JOB • Check bearing play and steering for roughness. 1000 km (600 mi) 6000 km (3500 mi) 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) √ √ √ √ √ • Lubricate with lithium-soap-based grease.
U5D7E0E0.book Page 5 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. ITEM 25 * Cooling system CHECK OR MAINTENANCE JOB 1000 km (600 mi) • Check coolant level and vehicle for coolant leakage. 12000 km (7000 mi) 18000 km (10500 mi) 24000 km (14000 mi) √ √ √ √ √ • Change.
U5D7E0E0.book Page 6 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18731 Removing and installing the cowlings and panel 6 1. 2. 3. 4. 5. Cowling A Cowling B Cowling C Cowling D Panel A The cowlings and panel shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
U5D7E0E0.book Page 7 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18851 Cowling C To remove the cowling Remove the screws, and then pull the cowling off as shown. 2. Remove the screws and the quick fasteners, and then take the cowling off. NOTE: The quick fastener is removed by pushing the center pin in with a screwdriver, then pulling the fastener out.
U5D7E0E0.book Page 8 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19631 Checking the spark plug 1. Screw 2. Panel A 6 To install the panel 1. Place the panel in the original position, and then install the screws. 2. Install the rider seat. The spark plug is an important engine component, which is easy to check.
U5D7E0E0.book Page 9 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/CR8E To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 1 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3.
U5D7E0E0.book Page 10 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10010 NOTE: The engine oil should be between the minimum and maximum level marks. CAUTION: Do not operate the vehicle until you know that the engine oil level is sufficient. 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 5. Install the oil filler cap. 1.
U5D7E0E0.book Page 11 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-ring is properly seated. 1. 2. 3. 4. 5. Engine oil drain bolt O-ring Compression spring Strainer Oil pan 1. Bolt 2. Oil filter element cover 8. Remove and replace the oil filter element and O-ring.
U5D7E0E0.book Page 12 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter element replacement: 0.95 L (1.00 US qt) (0.84 Imp.qt) With oil filter element replacement: 1.00 L (1.06 US qt) (0.88 Imp.qt) 13. Turn the engine off, and then check the oil level and correct it if necessary. To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position.
U5D7E0E0.book Page 13 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Add coolant to the maximum level mark, and then install the reservoir cap. Coolant reservoir capacity (up to the maximum level mark): 0.25 L (0.26 US qt) (0.22 Imp.qt) ECA10471 CAUTION: 1. Coolant reservoir 2. Maximum level mark 3. Minimum level mark 3. If the coolant is at or below the minimum level mark, remove the reservoir cap. ● ● ● 1.
U5D7E0E0.book Page 14 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM2390 Replacing the air filter element and cleaning the check hose 2. If dirt or water is visible, remove the hose, clean it, and then install it. The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element more frequently if you are riding in unusually wet or dusty areas.
U5D7E0E0.book Page 15 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21370 Adjusting the throttle cable free play 2. To increase the throttle cable free play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b). 1. Idle adjusting screw Engine idling speed: 1300–1500 r/min NOTE: If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 3.
U5D7E0E0.book Page 16 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAUM2400 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5D7E0E0.book Page 17 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● ● cargo, and accessories does not exceed the specified maximum load for the vehicle. Do not carry along loosely packed items, which can shift during a ride. Securely pack the heaviest items close to the center of the vehicle and distribute the weight evenly on both sides. Adjust the tire air pressure with regard to the load. Check the tire condition and air pressure before each ride.
U5D7E0E0.book Page 18 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● 6 After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. Always make sure that the valve caps are securely installed to prevent air pressure leakage. Use only the tire valves and valve cores listed below to avoid tire deflation during a ride.
U5D7E0E0.book Page 19 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 Adjusting the clutch lever free play NOTE: If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 5. To increase the clutch lever free play, turn the adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6.
U5D7E0E0.book Page 20 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUT1220 Checking the front brake lever free play EAUM1353 Adjusting the brake pedal free play EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU22440 Front brake pads 1. Remove the front brake caliper by removing the bolts. 6 1. Brake lever free play 1.
U5D7E0E0.book Page 21 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR less than 0.8 mm (0.03 in), have a Yamaha dealer replace the brake pads as a set. 3. Install the front brake caliper by installing the bolts, then tightening them to the specified torque. EAU22580 Checking the brake fluid level Front brake Tightening torque: Brake caliper bolt: 30 Nm (3.0 m·kgf, 22 ft·lbf) EAU22500 Rear brake pads 1.
U5D7E0E0.book Page 22 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● 6 Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U5D7E0E0.book Page 23 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10570 CAUTION: Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. 1. Drive chain slack 4. If the drive chain slack is incorrect, adjust it as follows. EAU34312 To adjust the drive chain slack 1.
U5D7E0E0.book Page 24 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U5D7E0E0.book Page 25 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable EAU44271 Checking and lubricating the brake and shift pedals Recommended lubricant: Lithium-soap-based grease The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U5D7E0E0.book Page 26 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU43610 Checking and lubricating the brake and clutch levers EAU23201 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the sidestand Brake lever The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U5D7E0E0.book Page 27 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U5D7E0E0.book Page 28 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U5D7E0E0.book Page 29 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23310 Battery A poorly maintained battery will corrode and discharge quickly. The electrolyte level, battery lead connections and breather hose routing should be checked before each ride and at the intervals specified in the periodic maintenance and lubrication chart. 1 UPPER LOWER + 2 ● ZAUM0106 To check the electrolyte level 1. Place the vehicle on a level surface and hold it in an upright position.
U5D7E0E0.book Page 30 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 To store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check the specific gravity of the electrolyte at least once a month and fully charge the battery whenever necessary. 3. Fully charge the battery before installation. 4.
U5D7E0E0.book Page 31 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34240 EAU24181 Replacing a headlight bulb Tail/brake light This model is equipped with quartz bulb headlights. If a headlight bulb burns out, have a Yamaha dealer replace it and, if necessary, adjust the headlight beam. This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24202 Replacing a turn signal light bulb 1.
U5D7E0E0.book Page 32 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM2200 Replacing the license plate light bulb 1. Remove the socket (together with the bulb) by pulling it out. 6 EAU43230 Replacing an auxiliary light bulb This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove the socket (together with the bulb) by pulling it out. 1. License plate light bulb 2. Remove the defective bulb by pulling it out.
U5D7E0E0.book Page 33 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU24360 Front wheel 3. Remove the speed sensor lead holder by removing the bolt. EAUM2420 To remove the front wheel EWA10820 WARNING ● ● It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1.
U5D7E0E0.book Page 34 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11050 CAUTION: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. EAUM2430 1. 2. 3. 4. 6 Brake hose holder Brake caliper bolt Brake caliper Axle bolt 6. Pull the wheel axle out, remove the speed sensor by pulling it out, and then remove the wheel. 1. Speedometer gear unit To install the front wheel 1. Lift the wheel up between the fork legs.
U5D7E0E0.book Page 35 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25080 Rear wheel EAU25311 To remove the rear wheel EWA10820 WARNING ● ● It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjusting bolts fully in direction (a) and push the wheel forward. 6.
U5D7E0E0.book Page 36 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 Troubleshooting 1. Retainer 2. Slot 6 2. Install the drive chain onto the rear sprocket. 3. Install the axle nut, and then lower the rear wheel so that it is on the ground. 4. Adjust the drive chain slack. (See page 6-22.) 5. Tighten the axle nut to the specified torque. Tightening torque: Axle nut: 85 Nm (8.
U5D7E0E0.book Page 37 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM2440 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression There is compression.
U5D7E0E0.book Page 38 Tuesday, December 18, 2007 10:13 AM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAUM2450 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM MOTORCYCLE CARE AND STORAGE 4. 5. 6. 7. 8. duced discoloring of stainlesssteel exhaust systems can be removed through polishing.) To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. Use spray oil as a universal cleaner to remove any remaining dirt. Touch up minor paint damage caused by stones, etc. Wax all painted surfaces.
U5D7E0E0.book Page 4 Tuesday, December 18, 2007 10:13 AM MOTORCYCLE CARE AND STORAGE 7 3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine oil into the spark plug bore. c. Install the spark plug cap onto the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM SPECIFICATIONS Dimensions: Overall length: 2015 mm (79.3 in) Overall width: 660 mm (26.0 in) Overall height: 1065 mm (41.9 in) Seat height: 818 mm (32.2 in) Wheelbase: 1355 mm (53.3 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3100 mm (122.0 in) Weight: With oil and fuel: 138.0 kg (304 lb) Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement: 124.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM SPECIFICATIONS Gear ratio: 1st: 34/12 (2.833) 2nd: 30/16 (1.875) 3rd: 30/22 (1.364) 4th: 24/21 (1.143) 5th: 22/23 (0.957) 6th: 21/25 (0.840) Chassis: Frame type: Semi double cradle Caster angle: 24.20 ° Trail: 86.1 mm (3.
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM SPECIFICATIONS Battery: Model: 12N5.5-3B / YUASA Voltage, capacity: 12 V, 5.5 Ah Headlight: Bulb type: Halogen bulb Headlight fuse: 15.0 A Signaling system fuse: 7.5 A Ignition fuse: 7.5 A Radiator fan fuse: 5.0 A Bulb voltage, wattage × quantity: Headlight: 12 V, 55.0 W × 2 Tail/brake light: LEDS x 8 Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5D7E0E0.book Page 1 Tuesday, December 18, 2007 10:13 AM INDEX A Air filter element and check hose, replacing and cleaning........................ 6-14 Anti-theft device housing......................... 3-9 Auxiliary light bulb, replacing ................ 6-32 F Front and rear brake pads, checking.... 6-20 Front brake lever free play, checking ... 6-20 Front fork, checking .............................. 6-27 Fuel.........................................................
U5D7E0E0.book Page 2 Tuesday, December 18, 2007 10:13 AM INDEX Vehicle identification number.................. 9-1 W Wheel bearings, checking .................... 6-28 Wheel (front) ......................................... 6-33 Wheel (rear).......................................... 6-35 Wheels..................................................
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YAMAHA MOTOR CO., LTD. PRINTED IN FRANCE 2007.
