OWNER’S MANUAL YZF-R1R YZF-R1RC YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.09-4.
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U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM EAU00002 INTRODUCTION Congratulations on your purchase of the Yamaha YZF-R1 / YZF-R1C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 YZF-R1R/YZF-R1RC OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
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U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION Safe riding .......................................................................................... 1-1 Protective apparel .............................................................................. 1-3 Modifications ...................................................................................... 1-3 Loading and accessories ................................................................... 1-3 Gasoline and exhaust gas......
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION EAU04193 1- 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. 3.
U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of YZF-R1: 202 kg (445 lb)/YZF-R1C: 201 kg (443 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION 1 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects.
U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. 4.
U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM SAFETY INFORMATION 1 6 CAUTION California only Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 1 5JW-2835Y-00 2 PREMIUM UNLEADED GASOLINE ONLY 91 Min.
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U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM DESCRIPTION Left view ............................................................................................. 2-1 Right view........................................................................................... 2-2 Controls and instruments ...................................................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM DESCRIPTION EAU00026 2- Left view 2 1. Fuse box 2. Front fork compression damping force adjusting screw 3. Front fork rebound damping force adjusting screw 4. Front fork spring preload adjusting bolt 5. Front brake fluid reservoir 6. Shock absorber assembly spring preload adjusting ring 7. Shock absorber assembly compression damping force adjusting screw 8. Owner’s tool kit 9. Shock absorber assembly rebound damping force adjusting screw 10.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM DESCRIPTION Right view 2 12. Luggage strap holders 13. Helmet holders 14. Main fuse 15. Electronic fuel injection fuse 16. Battery 17. Rear brake fluid reservoir 18. Air filter element 19. Radiator cap 20. Coolant reservoir 21. Engine oil level check window 22.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM DESCRIPTION Controls and instruments 2 1. Clutch lever 2. Left handlebar switches 3. Multi-function display 4. Main switch/steering lock 5. Tachometer 6. Right handlebar switches 7. Throttle grip 8.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock .................................................................. 3-1 Indicator and warning lights ............................................................. 3-2 Multi-function display ......................................................................... 3-6 Tachometer ..................................................................................... 3-11 Handlebar switches ............
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3- EAU04565 ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light, auxiliary lights and position lights come on, and the engine can be started. The key cannot be removed. 3 NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04894 1. Push. 2. Turn. EW000016 WARNING Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turning the key to “OFF” or “LOCK”. _ _ 1. 2. 3. 4. 5. 6. 7.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: ● Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction. ● This model is also equipped with a self-diagnosis device for the oil level detection circuit.
U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04923* 1. Engine speed indicator light 2. Coolant temperature warning light “ 3. Coolant temperature display ” EAU04924 Engine speed indicator light The electrical circuit of the indicator light can be checked by turning the key to “ON”. If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS CB-25E Coolant temperature Display Conditions What to do 0–39 °C (0–103 °F) Message “LO” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature flashes. Warning light comes on. Stop the motorcycle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS ● a clock a self-diagnosis device ● a display brightness and engine speed indicator light control mode ● NOTE: ● Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons. ● To switch the speedometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button and “RESET” button together for at least two seconds. _ 1. Multi-function display 2. “SELECT” button 3.
U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Clock mode Turn the key to “ON”.
U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 1. Engine speed indicator light 2. “SELECT” button 3. “RESET” button Display brightness and engine speed indicator light control mode This mode cycles through five control functions, allowing you to make the following settings in the order listed below. 1. Display brightness: This function allows you to adjust the brightness of the multi-function display to suit the outside lighting conditions. 2.
U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 To adjust the display brightness 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” button. 3. Turn the key to “ON”, and then, after five seconds, release the “SELECT” button. 4. Push the “RESET” button to select the desired display brightness level. 5. Push the “SELECT” button to confirm the selected display brightness level. The control mode changes to the engine speed indicator light activity function.
U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS To set the engine speed indicator light deactivation function NOTE: ● The indicator light deactivation function can be set between 7,000 and 12,000 r/min in increments of 500 r/min. ● Be sure to set the deactivation function to a higher engine speed than for the activation function, otherwise the engine speed indicator light will remain deactivated. _ To adjust the engine speed indicator light brightness 1.
U5PW11.book Page 11 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU03889 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position. 3 1. Tachometer 2.
U5PW11.book Page 12 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Engine stop switch “ 2. Start switch “ ” / ” 1. Clutch lever 1. Shift pedal EAU00152 EAU03890 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck. EAU00143 Start switch “ ” Push this switch to crank the engine with the starter.
U5PW11.book Page 13 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. 2. 3. a. Brake lever Brake lever position adjusting dial Arrow mark Distance between brake lever and handlebar grip EAU00161 Brake lever 1. Brake pedal EAU00162 Brake pedal 1. Fuel tank cap lock cover 2. Unlock. EAU02935 The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. The brake lever is located at the right handlebar grip.
U5PW11.book Page 14 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. _ NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
U5PW11.book Page 15 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 Your Yamaha engine has been designed to use premium unleaded gasoline with a pump octane number [(R+M)/2] of 91 or higher, or a research octane number of 95 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol.
U5PW11.book Page 16 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Projection 2. Seat holder 1. Passenger seat lock 2. Unlock. 1. Projection (× 2) 2. Seat holder To install the rider seat Insert the projection on the front of the rider seat into the seat holder as shown, place the seat in the original position, and then install the bolts. Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2.
U5PW11.book Page 17 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EWA00015 WARNING Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. _ _ ECA00128 3 CAUTION: Some helmets may contact the muffler when secured to the right side helmet holder because of their size or shape. Be sure that your helmet does not contact the muffler when it is secured to the helmet holder. _ 1.
U5PW11.book Page 18 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU01862 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws. EW000035 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. 3 _ _ 1.
U5PW11.book Page 19 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ _ NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
U5PW11.book Page 20 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04496 CI-10E Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring and rebound and compression damping force adjusting screws. EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ _ Setting Minimum (soft) 1 Standard 4 Maximum (hard) 9 3 1. Spring preload adjusting ring 2. Special wrench 3.
U5PW11.book Page 21 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary. _ 3 1.
U5PW11.book Page 22 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00315 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder.
U5PW11.book Page 23 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EAU01571 3 1. Luggage strap holder (× 4) 2. Hook (× 4) Sidestand This motorcycle is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computercontrolled servomotor.
U5PW11.book Page 24 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS EW000044 WARNING The motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off.
U5PW11.book Page 25 Tuesday, August 20, 2002 1:46 PM INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? 3 YES NOTE: This check is most reliable if performed with a warmed-up engine. ”. NO The neutral switch may be defective.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM PRE-OPERATION CHECKS Pre-operation check list .....................................................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM PRE-OPERATION CHECKS EAU01114 4- The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM PRE-OPERATION CHECKS ITEM Drive chain Wheels and tires Shift pedal Brake pedal Brake and clutch levers Sidestand Chassis fasteners Instruments, lights, signals and switches Sidestand switch • • • • • • • • • • • • • • • • • • • • • • CHECKS Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary. Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary.
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U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS Starting the engine ............................................................................ 5-1 Shifting .............................................................................................. 5-3 Engine break-in ................................................................................. 5-4 Parking ..............................................................................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS EAU00372 5- _ 5 EAU00373 EAU00376 WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start the engine or operate it in a closed area for any length of time.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS ECA00132 NOTE: If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. _ CAUTION: The following warning lights and indicator light should come on for a few seconds, then go off.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS EC000048 _ 1. Shift pedal N. Neutral position EAU00423 5 Shifting Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. CAUTION: ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02989 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (15.5 mi/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle. 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped.
U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM OPERATION AND IMPORTANT RIDING POINTS EAU03172* 0–1,000 km (0–600 mi) Avoid prolonged operation 6,000 r/min. NOTE: During and after the engine break-in period, the exhaust heat may cause discoloration of the exhaust pipe, but this is normal. _ above 1,000–1,600 km (600–1,000 mi) Avoid prolonged operation above 7,000 r/min. EAU00461 Parking When parking, stop the engine, and then remove the key from the main switch.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE ................................6-1 Owner’s tool kit ....................................................6-1 Periodic maintenance chart for the emission control system ...................................................6-3 General maintenance and lubrication chart .........6-5 Removing and installing cowlings and panels .....6-8 Checking the spark plugs ..................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00462 6- EAU01790 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. _ _ EW000062 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for the emission control system INITIAL No. ROUTINE 1 * Valve clearance • Check and adjust valve clearance when engine is cold. 2 * Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8,000 mi (13,000 km) or 12 months. √ Replace. √ Replace. √ • Check ventilation hose for cracks or damage. • Replace if necessary.
U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR No. ITEM Evaporative emission control 7 * system (for ROUTINE INITIAL ODOMETER READINGS 600 mi (1,000 km) or 1 month 20,000 mi 16,000 mi 12,000 mi 8,000 mi 4,000mi (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or or 6 months 12 months 18 months 24 months 30 months • Check control system for damage. • Replace if necessary.
U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL No. ITEM 1 Engine oil • Replace (warm engine before draining). (See page 8-1.) √ 2 * Engine oil filter cartridge • Replace at initial 600 mi (1,000 km) or 1 month, and thereafter every 8,000 mi (13,000 km) or 12 months.
U5PW11.book Page 6 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR No. 9 * ITEM Rear suspension link pivots ROUTINE INITIAL ODOMETER READINGS 600 mi (1,000 km) or 1 month 20,000 mi 16,000 mi 12,000 mi 8,000 mi 4,000 mi (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or or 6 months 12 months 18 months 24 months 30 months • Check operation. • Correct if necessary. √ √ Shock absorber 10 * assembly • Check operation and for oil leakage.
U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 19 * Chassis fasteners ROUTINE ODOMETER READINGS 20,000 mi 16,000 mi 12,000 mi 8,000 mi 4,000 mi 600 mi (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or or or 6 months 12 months 18 months 24 months 30 months 1 month • Check all chassis fittings and fasteners. • Correct if necessary.
U5PW11.book Page 8 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 2. Cowling A 3. Cowling B 1. Panel B 2. Cowling B EAU01139 Removing and installing cowlings and panels 6 The cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Quick fastener (× 4) EAU04544 6 Cowling A To remove the cowling 1. Remove the quick fasteners at the front of the cowling. 1. Quick fastener screw (× 6) 2. Screw 3. Bolt (× 2) 2. Remove the bolts and screw, and then loosen the quick fastener screws 1/4 turn counterclockwise. 3. Slide the cowling backward at the area shown. 6-9 1. Turn signal light lead coupler 2. Screw (× 2) 4.
U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR After removal Before installation 1. Quick fastener NOTE: To install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fastener into the cowling, and then push the protruding pin in until it is flush with the fastener head. _ Right side Left side 1. Quick fastener screw (× 4) 2. Cowling B 3. Bolt 1. Bolt 2. Quick fastener screw (× 3) 3.
U5PW11.book Page 11 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01880 Checking the spark plugs 1. Quick fastener screw (× 2) 2. Screw EAU04531 6 Panels A and B To remove one of the panels Loosen the quick fastener screws 1/4 turn counterclockwise, remove the screw, and then take the panel off. The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U5PW11.book Page 12 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) a. Spark plug gap NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight.
U5PW11.book Page 13 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Make sure that the canister breather is not blocked, and if necessary, clean it. EAU04913 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1.
U5PW11.book Page 14 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 1. 2. 3. 4. Engine oil level check window Maximum level mark Minimum level mark Engine oil filler cap 2. Start the engine, warm it up for several minutes, and then turn it off. 3.
U5PW11.book Page 15 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Oil filter wrench 2. Oil filter cartridge 6 1. O-ring 1. Torque wrench 5. Remove the oil filter cartridge with an oil filter wrench. 6. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: An oil filter wrench is available at a Yamaha dealer. NOTE: Make sure that the O-ring is properly seated. _ 7.
U5PW11.book Page 16 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) _ 9. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.9 L (2.55 Imp qt, 3.07 US qt) With oil filter cartridge replacement: 3.1 L (2.73 Imp qt, 3.28 US qt) Total amount (dry engine): 3.8 L (3.
U5PW11.book Page 17 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04897 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the coolant level 1. Place the motorcycle on a level surface and hold it in an upright position. NOTE: ● The coolant level must be checked on a cold engine since the level varies with engine temperature.
U5PW11.book Page 18 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000080 NOTE: ● The radiator fan is automatically switched on or off according to the coolant temperature in the radiator. ● If the engine overheats, see page 6-51 for further instructions. _ _ CAUTION: ● If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
U5PW11.book Page 19 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000067 WARNING Never attempt to remove the radiator cap when the engine is hot. _ _ 1. 2. 3. 4. 5. 6 Bolt (× 2) Radiator cap Coolant reservoir cap Coolant reservoir Clutch cable holder 1. Coolant drain bolt 2. Clamp screw 9. Remove the coolant drain bolt to drain the cooling system. 10.
U5PW11.book Page 20 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 11. After the coolant is completely drained, thoroughly flush the cooling system with clean tap water. 12. Install the coolant drain bolt, and then tighten it to the specified torque. NOTE: Check the washer for damage and replace it if necessary. _ _ Tightening torque: Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 13. Connect the radiator hose, and then tighten the clamp screw. 14.
U5PW11.book Page 21 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6 15. Install the radiator cap and the coolant reservoir cap, and then start the engine and let it idle for several minutes. During this period, rev the engine two or three times between 3,000–5,000 r/min, and then turn it off. 16. Remove the radiator cap to check the coolant level in the radiator. If necessary, add sufficient coolant until it reaches the top of the radiator, and then install the radiator cap. 17.
U5PW11.book Page 22 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 2. Screw (× 8) 3. Air filter case cover 1. Air filter element 6. Pull the air filter element out. 7. Insert a new air filter element into the air filter case. 5. Remove the air filter case cover by removing the screws and bolt. EC000082* _ CAUTION: ● Make sure that the air filter element is properly seated in the air filter case.
U5PW11.book Page 23 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Fuel tank breather hose 2. Fuel tank overflow hose a.
U5PW11.book Page 24 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03581 CE-22E Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. Load* _ _ Front Rear Up to 90 kg (198 lb) 250 kPa 250 kPa (2.50 kgf/cm2, (2.
U5PW11.book Page 25 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000094 _ 1. Sidewall 2. Tire wear indicator a. Tire tread depth 6 Tire inspection Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. WARNING ● It is dangerous to ride with a worn-out tire.
U5PW11.book Page 26 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000080 _ ● ● ● ● WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. Always make sure that the valve caps are securely installed to prevent air pressure leakage.
U5PW11.book Page 27 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03773 Cast wheels 6 To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U5PW11.book Page 28 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. _ _ 1. Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable. 1. Clutch lever free play adjusting bolt c. Clutch lever free play 1. Locknut 2. Clutch lever free play adjusting nut (crankcase) EAU01356 Adjusting the clutch lever free play 2. Remove cowling B.
U5PW11.book Page 29 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. _ a.
U5PW11.book Page 30 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00721 Checking the front and rear brake pads Front Rear The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 1. Brake pad wear indicator groove 1.
U5PW11.book Page 31 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR Rear 1. Brake pad wear indicator groove 2. Install the brake caliper bolt, and then tighten it to the specified torque. 6 Tightening torque: Brake caliper bolt: 27 Nm (2.7 m·kgf, 19.5 ft·lbf) Front Rear 1. Minimum level mark 1. Minimum level mark EAU04856 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective.
U5PW11.book Page 32 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. ● As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U5PW11.book Page 33 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright position. NOTE: When checking and adjusting the drive chain slack, the motorcycle should be positioned straight up and there should be no weight on it. _ 6 _ a. Drive chain slack 2.
U5PW11.book Page 34 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment. _ _ EC000096 CAUTION: Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.
U5PW11.book Page 35 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03297 EAU04034 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5PW11.book Page 36 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03163 Lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary.
U5PW11.book Page 37 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 EAU00794 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5PW11.book Page 38 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 2. Hold the lower ends of the front fork legs and try to move them forward and backward.
U5PW11.book Page 39 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● EW000116 _ 1. Battery EAU01291 Battery 6 This motorcycle is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged.
U5PW11.book Page 40 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 _ _ CAUTION: keep the battery ● Always charged. Storing a discharged battery can cause permanent battery damage. ● To charge a sealed-type (MF) battery, a special (constantvoltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. 1. 2. 3. 4. 5. 6.
U5PW11.book Page 41 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ _ 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6 1. Headlight bulb cover 2. Headlight coupler 1.
U5PW11.book Page 42 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Headlight lens • Do not affix any type of tinted film or stickers to the headlight lens. • Do not use a headlight bulb of a wattage higher than specified. EAU03730 Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. _ 1. Do not touch the glass part of the bulb.
U5PW11.book Page 43 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA00065 CAUTION: Do not overtighten the screw, otherwise the lens may break. _ _ 1. Screw 1. Screw (× 2) EAU03497 EAU04574 Replacing a turn signal light bulb 6 Replacing the license plate light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3.
U5PW11.book Page 44 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle 1. License plate light bulb 2. License plate light unit 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws.
U5PW11.book Page 45 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Front wheel axle pinch bolt (× 4) EAU04569 Front wheel To remove the front wheel EW000122 6 _ WARNING ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcycle so that there is no danger of it falling over. _ 1. Loosen the axle bolt, the wheel axle pinch bolts, and then the brake caliper bolts. 1. 2. 3. 4. 5. 6.
U5PW11.book Page 46 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04662 To install the front wheel 1. Lift the wheel up between the fork legs. 2. Insert the wheel axle. 3. Lower the front wheel so that it is on the ground. 4. Install the brake calipers and reflectors by installing the bolts, and then tightening them to the specified torque. NOTE: Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs.
U5PW11.book Page 47 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Axle nut 2. Drive chain slack adjusting bolt 3. Locknut 1. Bolt (× 2) 2. Brake caliper 3. Brake caliper bracket EAU04915 3. Remove the axle nut, and then remove the brake caliper by removing the bolts. EW000122 ECA00146 Rear wheel 6 To remove the rear wheel _ 6. Push the wheel forward, and then remove the drive chain from the rear sprocket.
U5PW11.book Page 48 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04921 1. Wheel axle 7. While supporting the brake caliper bracket, pull the wheel axle out. 8. Remove the wheel. To install the rear wheel 1. Install the wheel and the brake caliper bracket by inserting the wheel axle from the left-hand side. 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (See page 6-33 for drive chain slack adjustment procedures.) 3.
U5PW11.book Page 49 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03087 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U5PW11.book Page 50 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU02990 Troubleshooting charts Starting problems or poor engine performance EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. _ _ CT-1AE 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
U5PW11.book Page 51 Tuesday, August 20, 2002 1:46 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EW000070 _ WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE Care .................................................................................................. 7-1 Storage ..............................................................................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE EAU04571 7- Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE ● Do not use any harsh chemical products on plastic parts or the muffler. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE 7 Cleaning the titanium muffler This model is equipped with a titanium muffler, which requires the following special care. ● Use only a soft, clean cloth or sponge with mild detergent and water to clean the titanium muffler. However, if the muffler cannot be thoroughly cleaned with mild detergent, alkaline products and a soft brush may be used.
U5PW11.book Page 4 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE ECA00013 _ CAUTION: ● Apply spray oil and wax sparingly and make sure to wipe off any excess. ● Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● Avoid using abrasive polishing compounds as they will wear away the paint. Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter. (This will coat the cylinder walls with oil.) e.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM SPECIFICATIONS Specifications ....................................................................................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM SPECIFICATIONS EAU01038 8- Specifications CS-01E Model YZF-R1/YZF-R1C Engine oil Type Dimensions Overall length Overall width Overall height 2,040 mm (80.3 in) 820 mm (32.3 in) Wheelbase 1,395 mm (54.9 in) Minimum turning radius Basic weight (with oil and full fuel tank) 8 30 50 70 90 110 130 ˚F YAMALUBE 4 (20W-40) or SAE 20W-40 140 mm (5.5 in) -20 -10 0 10 20 30 40 50 ˚C 3,900 mm (153.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM SPECIFICATIONS Cooling system capacity (total amount) 2.45 L (2.16 lmp qt, 2.59 US qt) Air filter Oil-coated paper element Gear ratio Fuel Type PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity 17 L (3.74 lmp gal, 4.49 US gal) Amount remaining when the fuel level warning light comes on 3.3 L (0.73 lmp gal, 0.87 US gal) Manufacturer 2.500 2nd 1.842 3rd 1.500 4th 1.333 5th 1.200 6th 1.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM SPECIFICATIONS Maximum load* YZF-R1: 202 kg (445 lb) Rear YZF-R1C: 201 kg (443 lb) Tire air pressure (measured on cold tires) Up to 90 kg (198 lb)* Front 250 kPa (2.50 kgf/cm2, 36 psi) Rear 250 kPa (2.50 kgf/cm2, 36 psi) 250 kPa (2.50 kgf/cm2, 36 psi) Rear 290 kPa (2.90 kgf/cm2, 42 psi) 250 kPa (2.50 kgf/cm2, 36 psi) Rear 250 kPa (2.
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U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION Identification numbers ....................................................................... 9-1 Key identification number .................................................................. 9-1 Vehicle identification number ............................................................. 9-1 Model label ........................................................................................ 9-2 Reporting safety defects ................
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION EAU01039 9- EAU02944 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number 1. KEY IDENTIFICATION NUMBER: CA-02E 2.
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION 1. Model label EAU04490 Model label The model label is affixed to the frame under the passenger seat. (See page 3-16 for passenger seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5PW11.book Page 3 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5PW11.book Page 5 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5PW11.book Page 7 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A.
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U5PW11.book Page 9 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION EAU04965 YAMAHA EXTENDED SERVICE (Y.E.S.) CW-O1E Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5PW11.book Page 10 Tuesday, August 20, 2002 1:46 PM CONSUMER INFORMATION CW-O2E We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5PW11.book Page 1 Tuesday, August 20, 2002 1:46 PM INDEX A D I Accessories and replacement parts .......6-27 Air filter element, replacing.....................6-21 Dimmer switch....................................... 3-11 Drive chain, lubricating .......................... 6-34 Drive chain slack ................................... 6-33 Adjusting .......................................... 6-33 Checking.......................................... 6-33 Identification numbers ..............................
U5PW11.book Page 2 Tuesday, August 20, 2002 1:46 PM INDEX P T Parking .................................................... 5-5 Part locations........................................... 2-1 Pre-operation check list ........................... 4-1 Tachometer........................................... 3-11 Tail/brake light....................................... 6-42 Throttle cable free play, adjusting.......... 6-23 Throttle grip and cable, checking and lubricating...................... 6-35 Tires.........
OWNER’S MANUAL YZF-R1R YZF-R1RC YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.09-4.
