OWNER’S MANUAL YZF-R6R(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.11-7.
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U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM EAU00002 INTRODUCTION Congratulations on your purchase of the Yamaha YZF-R6(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 YZF-R6R(C) OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
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U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION Safe riding .......................................................................................... 1-1 Protective apparel .............................................................................. 1-3 Modifications ...................................................................................... 1-3 Loading and accessories ................................................................... 1-3 Gasoline and exhaust gas......
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION EAU04193 1- 1 2 3 4 5 6 7 8 9 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION Protective apparel 1 2 3 4 5 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. 3.
U5SL10.book Page 4 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of YZF-R6: 193 kg (426 lb) / YZF-R6C: 192 kg (423 lb). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION 1 2 3 4 5 6 7 8 9 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects.
U5SL10.book Page 6 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. 4.
U5SL10.book Page 7 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
U5SL10.book Page 8 Friday, November 1, 2002 4:33 PM SAFETY INFORMATION 1 5 CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 1 2 5JW-2835Y-00 3 2 6 4 5 3 PREMIUM UNLEADED GASOLINE ONLY 91 Min.
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U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM DESCRIPTION Left view ............................................................................................. 2-1 Right view........................................................................................... 2-2 Controls and instruments ...................................................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM DESCRIPTION EAU00026 2- Left view 2 1. Front fork rebound damping force adjusting screw 2. Front fork spring preload adjusting bolt 3. Fuse box 4. Coolant reservoir 5. Shock absorber assembly spring preload adjusting ring 6. Shock absorber assembly compression damping force adjusting screw 7. Owner’s tool kit 8. Shock absorber assembly rebound damping force adjusting screw 9. Shift pedal 10. Engine oil drain bolt 11. Engine oil filter cartridge 12.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM DESCRIPTION Right view 2 13. Luggage strap holder 14. Helmet holder 15. Main fuse 16. Battery 17. Air filter element 18. Front brake fluid reservoir 19. Radiator cap 20. Coolant drain bolt 21. Engine oil filler cap 22. Brake pedal 23. Engine oil dipstick 24.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM DESCRIPTION Controls and instruments 2 1. Clutch lever 2. Left handlebar switches 3. Multi-function display 4. Main switch/steering lock 5. Tachometer 6. Right handlebar switches 7. Throttle grip 8.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock .................................................................. 3-1 Indicator and warning lights ............................................................. 3-2 Multi-function display ......................................................................... 3-6 Tachometer ..................................................................................... 3-10 Handlebar switches ............
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3- EAU05002 ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed. 3 NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04894 1. Push. 2. Turn. EW000016 WARNING Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motorcycle is stopped before turning the key to “OFF” or “LOCK”. @ @ 1. 2. 3. 4. 5. 6. 7.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: ● Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction. ● This model is also equipped with a self-diagnosis device for the oil level detection circuit.
U5SL10.book Page 4 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. (See pages 3-7–3-10 for a detailed explanation of the function of this indicator light and on how to set it.) EAU04923* 1. Shift timing indicator light 2. Coolant temperature warning light “ 3.
U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS CB-25E Coolant temperature Display Conditions What to do Under 103 °F (Under 39 °C) Message “LO” is displayed. OK. Go ahead with riding. 104–242 °F (40–116 °C) Temperature is displayed. OK. Go ahead with riding. 243–283 °F (117–139 °C) Temperature flashes. Warning light comes on. Stop the motorcycle and allow it to idle until the coolant temperature goes down.
U5SL10.book Page 6 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS ● a clock a self-diagnosis device ● a display brightness and shift timing indicator light control mode ● NOTE: ● Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons. ● To switch the speedometer and odometer/tripmeter displays between kilometers and miles, press the “SELECT” button and “RESET” button together for at least two seconds. _ 1. Multi-function display 2. “SELECT” button 3.
U5SL10.book Page 7 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 3 To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Clock mode Turn the key to “ON”.
U5SL10.book Page 8 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Shift timing indicator light activity: This function allows you to choose whether or not the indicator light should be activated and whether it should blink or stay on when activated. 3. Shift timing indicator light activation: This function allows you to select the engine speed at which the indicator light will be activated. 4.
U5SL10.book Page 9 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 3 To set the shift timing indicator light activity function 1. Push the “RESET” button to select one of the following indicator light activity settings: a. The indicator light will stay on when activated. (This setting is selected when the indicator light stays on.) b. The indicator light will flash when activated. (This setting is selected when the indicator light flashes four times per second.) c.
U5SL10.book Page 10 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS To adjust the shift timing indicator light brightness 1. Push the “RESET” button to select the desired indicator light brightness level. 2. Push the “SELECT” button to confirm the selected indicator light brightness level. The multi-function display will return to the odometer, tripmeter or clock mode. 3 1. Tachometer 2. Tachometer red zone EAU04969 Tachometer 1. Dimmer switch “ / 2. Turn signal switch “ 3.
U5SL10.book Page 11 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instructions prior to starting the engine. @ 3 @ 1. Dimmer switch “ / 2. Turn signal switch “ 3. Horn switch “ ” ” / 1. Engine stop switch “ 2. Start switch “ ” ” / ” EAU03890 EAU03889 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”.
U5SL10.book Page 12 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Clutch lever 1. Shift pedal EAU00152 EAU00157 Clutch lever Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U5SL10.book Page 13 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Brake lever EAU00161 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 1. Brake lever position adjusting dial 2. Arrow mark a. Distance between brake lever and handlebar grip The brake lever is equipped with a position adjusting dial.
U5SL10.book Page 14 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. @ @ 1. Fuel tank cap lock cover 2. Unlock. EWA00025 EAU02935 Fuel tank cap WARNING Make sure that the fuel tank cap is properly closed before riding.
U5SL10.book Page 15 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. @ @ EAU04917 3 Recommended fuel: PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity: Total amount: 17 L (3.74 Imp gal, 4.49 US gal) Amount remaining when the fuel level warning light comes on: 3.5 L (0.77 Imp gal, 0.92 US gal) 1. Fuel tank filler tube 2.
U5SL10.book Page 16 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU01084 Catalytic converter This motorcycle is equipped with a catalytic converter in the exhaust chamber. EW000128 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. _ _ EC000114 CAUTION: The following precautions must be observed to prevent a fire hazard or other damages. ● Use only unleaded gasoline.
U5SL10.book Page 17 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS Left side 3 1. Passenger seat lock 2. Unlock. 1. Projection 2. Seat holder 1. Helmet holder (× 2) Passenger seat To remove the passenger seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2. While holding the key in that position, lift the front of the passenger seat and pull it forward. To install the passenger seat 1.
U5SL10.book Page 18 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EWA00015 WARNING Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. _ _ ECA00128 CAUTION: Some helmets may contact the muffler when secured to the right side helmet holder because of their size or shape. Be sure that your helmet does not contact the muffler when it is secured to the helmet holder.
U5SL10.book Page 19 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU01862 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws. EW000035 3 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. _ _ 1.
U5SL10.book Page 20 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ _ NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
U5SL10.book Page 21 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04496 NOTE: ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ● Use the special wrench included in the owner’s tool kit to make the adjustment. Adjusting the shock absorber assembly _ This shock absorber assembly is equipped with a spring preload adjusting ring and rebound and compression damping force adjusting screws.
U5SL10.book Page 22 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary. _ 1.
U5SL10.book Page 23 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00315 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder.
U5SL10.book Page 24 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS EW000044 WARNING The motorcycle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off.
U5SL10.book Page 25 Friday, November 1, 2002 4:33 PM INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? 3 YES NOTE: This check is most reliable if performed with a warmed-up engine. ”. NO The neutral switch may be defective.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM PRE-OPERATION CHECKS Pre-operation check list .....................................................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM PRE-OPERATION CHECKS EAU01114 4- The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM PRE-OPERATION CHECKS ITEM Throttle grip CHECKS • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. PAGE 6-28, 6-40 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. @ @ EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS Starting the engine ............................................................................ 5-1 Shifting .............................................................................................. 5-3 Engine break-in ................................................................................. 5-4 Parking ..............................................................................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS EAU00372 5- @ 5 EAU00373 EAU00376 WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start the engine or operate it in a closed area for any length of time.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS 3. Start the engine by pushing the start switch. ECA00152 CAUTION: The following warning lights and indicator light should come on for a few seconds, then go off.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS EC000048 @ 1. Shift pedal N. Neutral position EAU00423 5 Shifting Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. CAUTION: ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5SL10.book Page 4 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02989 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (15.5 mi/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle. 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped.
U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM OPERATION AND IMPORTANT RIDING POINTS EAU03749* 0–1,000 km (0–600 mi) Avoid prolonged operation 7,000 r/min. EAU00461 Parking above When parking, stop the engine, and then remove the key from the main switch. 1,000–1,600 km (600–1,000 mi) Avoid prolonged operation above 9,000 r/min. EW000058 _ EC000052* CAUTION: After 1,000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge replaced.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........................................6-1 Owner’s tool kit ....................................................6-1 Periodic maintenance chart for the emission control system ...................................................6-3 General maintenance and lubrication chart .........6-5 Removing and installing cowlings and panels .....6-9 Checking the spark plugs ..................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00462 6- EAU01790 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. _ _ EW000062 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for the emission control system No. ITEM 1 * Valve clearance 2 * Spark plugs 3 * 6 Crankcase ventilation system 4 * Fuel line 5 * Exhaust system Electronic fuel injection Evaporative 7 * emission control system** 6 * ROUTINE • Check and adjust valve clearance when engine is cold. • Check condition. • Adjust gap and clean.
U5SL10.book Page 4 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR No. 8 * ITEM Air induction system ROUTINE INITIAL 600 mi (1,000 km) or 1 month • Check the air cut-off valve, reed valve, and hose for damage. • Replace any damaged parts.
U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart No. ITEM 1 Engine oil 2 * Engine oil filter cartridge 3 * Air filter element 6 4 * Cooling system 5 * Brake system 6 * Clutch 7 * Control cables Swingarm pivot 8 * bearing ROUTINE • Replace (warm engine before draining). (See page 8-1.) • Replace at initial 600 mi (1,000 km) or 1 month, and thereafter every 8,000 mi (13,000 km) or 12 months.
U5SL10.book Page 6 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR No. ITEM Rear suspension link pivots Shock absorber 10 * assembly 9 * 11 * Front fork ROUTINE • • • • • • • 12 * Steering bearings • Brake and clutch lever pivot shafts Brake and shift pedal pivot shafts • 13 14 • • 15 Drive chain 16 * Wheel bearings 17 Sidestand pivot 18 * Sidestand switch • Check operation. Correct if necessary. Check operation and for oil leakage. Replace if necessary.
U5SL10.book Page 7 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR No. ITEM 19 * Chassis fasteners 20 * Brake hoses 21 * Wheels 22 * Tires ROUTINE INITIAL ODOMETER READINGS 20,000 mi 12,000 mi 16,000 mi 8,000 mi 4,000mi 600 mi (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or or or 6 months 12 months 18 months 24 months 30 months 1 month • Check all chassis fitting and fasteners. • Correct if necessary. • Check for cracks or damage.
U5SL10.book Page 8 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ _ EAU04249 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid.
U5SL10.book Page 9 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR For Cowling A 1. Cowling A 2. Panel A 1. Cowling B 2. Panel B 1. Bolt (× 3) EAU04959 Cowlings A and B To remove one of the cowlings Remove the bolts, slide the cowling forward (for A) or backward (for B), and then pull it off as shown. EAU01139 Removing and installing cowlings and panels 6 The cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter.
U5SL10.book Page 10 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR Right side 1. Bolt (× 8) 2. Cowling A Left side 1. Bolt (× 8) 2. Cowling B 1. Cowling A 2.
U5SL10.book Page 11 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Slot (× 2) 2. Projection (× 2) 6 To install the cowling 1. Fit the slots and projections at the rear bottom of each cowling together, and then slide the cowling into place. 2. Place the cowling in the original position, and then install the bolts. 1. Tab (× 2) 1. Bolt (× 2) NOTE: Make sure that the tabs at the front of each cowling fit side by side as shown and that all slots and projections fit together.
U5SL10.book Page 12 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01639 Checking the spark plugs 1. Tab (× 2) 2. Slot (× 2) To install the panel 1. Fit the tabs on the panel into the slots and slide it backward. 2. Install the bolts. The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U5SL10.book Page 13 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. _ _ ECA00021 a. Spark plug gap Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification.
U5SL10.book Page 14 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged. ● Make sure that the canister breather is not blocked, and if necessary, clean it. EAU04941 Right side Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U5SL10.book Page 15 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil (with or without oil filter cartridge replacement) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 1. Engine oil filler cap 6 Left side 1. Engine oil drain bolt 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 5.
U5SL10.book Page 16 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Coolant reservoir cover 2. Bolt (× 2) 4. Remove the coolant reservoir cover by removing the bolts. 5. Remove cowling B. (See page 6-9 for cowling removal and installation procedures.) 1. Oil filter wrench 2. Oil filter cartridge 1. O-ring 6. Remove the oil filter cartridge with an oil filter wrench. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge.
U5SL10.book Page 17 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and replace it if necessary. ECA00133 _ _ _ Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 1. Torque wrench 8. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 6 Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 9. Install the cowling. 10.
U5SL10.book Page 18 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000067 CAUTION: If the oil level warning light flickers or remains on, immediately turn the engine off and have a Yamaha dealer check the vehicle. _ _ 14. Turn the engine off, and then check the oil level and correct it if necessary. EAU04945 Left side Coolant The coolant level should be checked before each ride.
U5SL10.book Page 19 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000080 _ 1. Coolant reservoir cover 2. Bolt (× 2) 6 1. Coolant reservoir cap 3. If the coolant is at or below the minimum level mark, remove the coolant reservoir cover by removing the bolts, remove the reservoir cap, and then add coolant to the maximum level mark. Coolant reservoir capacity (up to the maximum level mark): 0.25 L (0.22 Imp qt, 0.
U5SL10.book Page 20 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000067 WARNING Never attempt to remove the radiator cap when the engine is hot. _ _ 4. Install the reservoir cap, and then install the coolant reservoir cover by installing the bolts. NOTE: ● The radiator fan is automatically switched on or off according to the coolant temperature in the radiator. ● If the engine overheats, see page 6-57 for further instructions. _ EAU04970 To change the coolant 1.
U5SL10.book Page 21 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 1. Coolant drain bolt 2. Clamp screw 5. Remove the radiator cap. EW000067 WARNING Never attempt to remove the radiator cap when the engine is hot. _ 6 _ 1. Coolant reservoir cover 2. Bolt (× 2) 6. Remove the coolant drain bolt to drain the cooling system. 7. Loosen the clamp screw, and then disconnect the radiator hose to drain the radiator. 6-21 8.
U5SL10.book Page 22 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 16. Install the coolant drain bolt, and then tighten it to the specified torque. NOTE: Check the washer for damage and replace it if necessary. _ _ 1. Fuel tank breather hose (except for California) 2. Fuel tank overflow hose 10. Pull the fuel hoses upward to remove them from the guide. 1. Coolant reservoir cap 2. Coolant reservoir 3. Bolt (× 2) 11. Remove the coolant reservoir by removing the bolts. 12.
U5SL10.book Page 23 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000080 1. Fuel tank breather hose (except for California) 2. Fuel tank overflow hose 6 19. Insert the fuel hoses into the guide and place them in their original position. 20. Install cowling B. 21. Pour the recommended coolant into the radiator until it is full.
U5SL10.book Page 24 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 22. Install the radiator cap, start the engine, let it idle for several minutes, and then turn it off. 23. Remove the radiator cap to check the coolant level in the radiator. If necessary, add sufficient coolant until it reaches the top of the radiator, and then install the radiator cap. 24. Start the engine, and then check the vehicle for coolant leakage.
U5SL10.book Page 25 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel tank breather hose (except for California) 2. Fuel tank overflow hose 4. Tilt the front of the fuel tank back to position the tank away from the air filter case, and then support the tank as shown. 3. Disconnect the fuel tank breather hose and fuel tank overflow hose from the fuel tank.
U5SL10.book Page 26 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* _ 1. Air filter element 6. Pull the air filter element out. 7. Check the condition of the air filter element and replace it if it is damaged or excessively dusty. 8. Insert the element into the air filter case. CAUTION: ● Make sure that the air filter element is properly seated in the air filter case.
U5SL10.book Page 27 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA00071 _ 1. Fuel tank breather hose (except for California) 2. Fuel tank overflow hose 11. Place the fuel tank in the original position, and then install the bolts. 6 WARNING ● Before placing the fuel tank in the original position, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak.
U5SL10.book Page 28 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a.
U5SL10.book Page 29 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03581 CE-22E Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EW000082 _ 6 WARNING ● The tire air pressure must be checked and adjusted on cold tires (i.e.
U5SL10.book Page 30 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000094 _ 1. Tire sidewall 2. Tire wear indicator a. Tire tread depth Tire inspection Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. WARNING ● It is dangerous to ride with a worn-out tire.
U5SL10.book Page 31 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000080 _ ● ● ● 6 ● WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. Always make sure that the valve caps are securely installed to prevent air pressure leakage.
U5SL10.book Page 32 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03773 Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U5SL10.book Page 33 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. _ _ 1. Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable. 1. Clutch lever free play adjusting bolt c. Clutch lever free play 1. Locknut 2. Clutch lever free play adjusting nut (crankcase) EAU01356 Adjusting the clutch lever free play 6 2. Remove cowling A.
U5SL10.book Page 34 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. _ a.
U5SL10.book Page 35 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00721 Checking the front and rear brake pads Front Rear The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 1. Brake pad wear indicator 6 a.
U5SL10.book Page 36 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR Front ● Rear 1. Minimum level mark 1. Minimum level mark EAU04856 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage.
U5SL10.book Page 37 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03976 6 EAU00744 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5SL10.book Page 38 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment. _ _ EC000096 CAUTION: Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits. _ 1. 2. 3. 4.
U5SL10.book Page 39 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 Lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U5SL10.book Page 40 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.
U5SL10.book Page 41 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 6 EAU03165 Checking and lubricating the brake and shift pedals Checking and lubricating the sidestand The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U5SL10.book Page 42 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1380 Lubricating the swingarm pivot The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease EAU02939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U5SL10.book Page 43 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00794 Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U5SL10.book Page 44 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01291 This motorcycle is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged.
U5SL10.book Page 45 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 @ 6 @ CAUTION: keep the battery ● Always charged. Storing a discharged battery can cause permanent battery damage. ● To charge a sealed-type (MF) battery, a special (constantvoltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. 1. Spare main fuse 2.
U5SL10.book Page 46 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: Headlight fuse: Signaling system fuse: Radiator fan fuse: Ignition fuse: Electronic fuel injection fuse: Odometer and clock fuse (backup fuse): 40 A 20 A 15 A 15 A 15 A 15 A 1. Headlight bulb cover 10 A 1.
U5SL10.book Page 47 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000104 CAUTION: Take care not to damage the following parts: ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner.
U5SL10.book Page 48 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Connect the headlight coupler. 7. Install the headlight bulb cover by turning it clockwise. 8. Install the panel. 9. Have a Yamaha dealer adjust the headlight beam if necessary. EAU03730 Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Screw EAU03497 Replacing a turn signal light bulb 1.
U5SL10.book Page 49 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 Supporting the motorcycle 1. Screw (× 2) EAU04574 Replacing the license plate light bulb 6 1. Remove the license plate light unit by removing the screws. 1. License plate light bulb 2. License plate light unit 2. Remove the socket (together with the bulb) by pulling it out. 3. Remove the defective bulb by pulling it out. 4. Insert a new bulb into the socket. 5.
U5SL10.book Page 50 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or, if a motorcycle stand is not available, by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. 1. Front wheel axle pinch bolt (× 4) EAU05008 Front wheel To remove the front wheel EW000122 _ WARNING ● It is advisable to have a Yamaha dealer service the wheel.
U5SL10.book Page 51 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Secure the wheel axle by installing the axle bolt, and then tightening the wheel axle to the specified torque. EAU05023 1. Wheel axle 5. Remove the axle bolt, pull the wheel axle out, and then remove the wheel. ECA00046 6 CAUTION: Do not apply the brake after the brake calipers have been removed, otherwise the brake pads will be forced shut. _ _ To install the front wheel 1.
U5SL10.book Page 52 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 10. Tighten wheel axle pinch bolt D, and then tighten pinch bolt C to the specified torque. 11. Retighten pinch bolt D to the specified torque. 1. 2. 3. 4. Front wheel axle pinch bolt A Front wheel axle pinch bolt B Front wheel axle pinch bolt C Front wheel axle pinch bolt D 7. Tighten wheel axle pinch bolt B, and then tighten pinch bolt A to the specified torque. 8. Retighten pinch bolt B to the specified torque.
U5SL10.book Page 53 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Lift the rear wheel off the ground according to the procedure on page 6-49. 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjusting bolts fully in direction a. 1. 2. 3. 4. 5. Axle nut Drive chain slack adjusting bolt Locknut Brake caliper Brake caliper bracket 6. Push the wheel forward, and then remove the drive chain from the rear sprocket.
U5SL10.book Page 54 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Wheel axle 7. While supporting the brake caliper bracket, pull the wheel axle out, and then remove the wheel. ECA00048 CAUTION: Do not apply the brake after the wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. _ _ 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack.
U5SL10.book Page 55 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03087 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U5SL10.book Page 56 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU02990 Troubleshooting charts Starting problems or poor engine performance EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. @ @ 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
U5SL10.book Page 57 Friday, November 1, 2002 4:33 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EW000070 @ WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE Care .................................................................................................. 7-1 Storage ..............................................................................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE EAU04958 7- Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE ● Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE 7 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 4.
U5SL10.book Page 4 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA00014 _ _ CAUTION: ● Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM MOTORCYCLE CARE AND STORAGE 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an excessively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. For more information on storing the battery, see page 6-44. NOTE: Make any necessary repairs before storing the motorcycle.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM SPECIFICATIONS Specifications ....................................................................................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM SPECIFICATIONS EAU01038 8- Specifications CS-01E Model YZF-R6(C) Engine oil Type Dimensions Overall length Overall width Overall height 2,025 mm (79.7 in) 820 mm (32.3 in) Wheelbase 1,380 mm (54.3 in) Minimum turning radius 30 50 70 90 110 130 ˚F YAMALUBE 4 (20W-40) or SAE 20W-40 135 mm (5.3 in) -20 -10 3,400 mm (133.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM SPECIFICATIONS Cooling system capacity (total amount) 2.15 L (1.89 Imp qt, 2.27 US qt) Air filter Wet element Gear ratio Fuel Type PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity 17 L (3.74 Imp gal, 4.49 US gal) Amount remaining when the fuel level warning light comes on 1st 2.846 2nd 1.947 3rd 1.556 4th 1.333 5th 1.190 6th 1.083 Chassis 3.5 L (0.77 Imp gal, 0.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM SPECIFICATIONS Maximum load* Brakes YZF-R6 193 kg (426 lb) YZF-R6C 192 kg (423 lb) Front Type Tire air pressure (measured on cold tires) Up to 90 kg (198 lb)* Operation Right hand Fluid DOT 4 Type Single disc brake Rear Front 250 kPa (2.50 kgf/cm2, 36 psi) Rear 250 kPa (2.50 kgf/cm2, 36 psi) 90 kg (198 lb)–maximum* Front 250 kPa (2.50 kgf/cm2, 36 psi) Rear 290 kPa (2.90 kgf/cm2, 42 psi) Front 250 kPa (2.
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U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION Identification numbers ....................................................................... 9-1 Key identification number .................................................................. 9-1 Vehicle identification number ............................................................. 9-1 Model label ........................................................................................ 9-2 Reporting safety defects ................
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION EAU01039 9- EAU02944 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number 1. KEY IDENTIFICATION NUMBER: CA-02E 2.
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION 1. Model label EAU01804 Model label The model label is affixed to the frame under the rider seat. (See page 3-16 for rider seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5SL10.book Page 3 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5SL10.book Page 5 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5SL10.book Page 7 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A.
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U5SL10.book Page 9 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION EAU04965 YAMAHA EXTENDED SERVICE (Y.E.S.) CW-O1E Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5SL10.book Page 10 Friday, November 1, 2002 4:33 PM CONSUMER INFORMATION CW-O2E We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5SL10.book Page 1 Friday, November 1, 2002 4:33 PM INDEX 10- A D L Accessories and replacement parts .......6-32 Air filter element, checking .....................6-24 Air intake duct ........................................6-27 Dimmer switch....................................... 3-10 Drive chain, lubricating .......................... 6-39 Drive chain slack ................................... 6-37 Adjusting .......................................... 6-38 Checking...................................
U5SL10.book Page 2 Friday, November 1, 2002 4:33 PM INDEX Shifting .................................................... 5-3 Decelerating....................................... 5-4 Shift points ......................................... 5-4 Starting out and accelerating.............. 5-3 Shift pedal ............................................. 3-12 Shift timing indicator light ......................... 3-4 Shock absorber assembly, adjusting ..... 3-21 Sidestand ..............................................
OWNER’S MANUAL YZF-R6R(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.11-7.
