OWNER’S MANUAL YZF-R6T YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.09-0.
U5SL22E0.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R6.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM IMPORTANT MANUAL INFORMATION EAU10150 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6T OWNER’S MANUAL ©2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ............1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments.................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Immobilizer system .........................
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-35 Replacing the license plate light bulb ...........................................6-36 Replacing an auxiliary light bulb ...6-36 Supporting the motorcycle ............6-37 Front wheel ...................................6-38 Rear wheel ...................................6-40 Troubleshooting ............................6-41 Troubleshooting charts ...........
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION EAU10281 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 192 kg (423 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U5SL22E0.book Page 4 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5SL22E0.book Page 5 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U5SL22E0.book Page 6 Monday, August 9, 2004 3:22 PM SAFETY INFORMATION 1 3 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario. 1 5PA-21568-00 2 4 290 kPa, {2.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM DESCRIPTION EAU10410 Left view 2 10.Engine oil drain bolt (page 6-9) 11.Engine oil filter cartridge (page 6-9) 12.Front fork compression damping force adjusting screw (page 3-19) 1. 2. 3. 4. 5. 6.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM DESCRIPTION EAU10420 Right view 2 12.Brake pedal (page 3-15) 13.Dipstick (page 6-9) 14.Rear brake fluid reservoir (page 6-24) 1. Luggage strap holder (page 3-22) 2. Helmet holder (page 3-18) 3. Fuse box 1 (page 6-32) 4. Main fuse (page 6-32) 5. Battery (page 6-31) 6. Idle adjusting screw (page 6-18) 7. Air filter element (page 6-16) 8. Front brake fluid reservoir (page 6-24) 9. Radiator cap (page 6-12) 10.Coolant drain bolt (page 6-13) 11.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10972 Immobilizer system 1. Code re-registering key (red bow) 2. Standard keys (black bow) This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10471 Main switch/steering lock 3 The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. NOTE: Be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code reregistering key (red bow), keep it in a safe place and only use it for code reregistering.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”. EAU11002 Indicator and warning lights 3 ECA11020 CAUTION: 1. Push. 2. Turn.
U5SL22E0.book Page 4 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Shift timing indicator light 2. Coolant temperature warning light “ 3. Coolant temperature display EAU11250 EAU11360 Oil level warning light “ ” This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
U5SL22E0.book Page 5 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11422 Coolant temperature warning light “ ” This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
U5SL22E0.book Page 6 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions Under 39 °C (Under 103 °F) What to do Message “LO” is displayed. OK. Go ahead with riding. 40–116 °C (104–241 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (242–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down. If the temperature does not go down, stop the engine.
U5SL22E0.book Page 7 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11530 Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system. (See page 3-8 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U5SL22E0.book Page 8 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11872 Tachometer EAU26931 Multi-function display ● ● a self-diagnosis device a display brightness and shift timing indicator light control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” and “RESET” buttons. 3 1. Tachometer 2. Tachometer red zone The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U5SL22E0.book Page 9 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). Clock mode Turn the key to “ON”. To change the display to the clock mode, push the “SELECT” button for at least one second.
U5SL22E0.book Page 10 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing indicator light control mode ● ● 3 1. Shift timing indicator light 2. “SELECT” button 3. “RESET” button This mode cycles through five control functions, allowing you to make the following settings in the order listed below. ● Display brightness: This function allows you to adjust the brightness of the multi-function display to suit the outside lighting conditions.
U5SL22E0.book Page 11 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light activity function 1. Push the “RESET” button to select one of the following indicator light activity settings: ● The indicator light will stay on when activated. (This setting is selected when the indicator light stays on.) ● The indicator light will flash when activated. (This setting is selected when the indicator light flashes four times per second.
U5SL22E0.book Page 12 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Push the “SELECT” button to confirm the selected indicator light brightness level. The multi-function display will return to the odometer, tripmeter or clock mode. EAU12343 Handlebar switches Right Left 3 1. Engine stop switch “ 2. Start switch “ ” 1. 2. 3. 4. 5.
U5SL22E0.book Page 13 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal lights, push the switch in after it has returned to the center position. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.
U5SL22E0.book Page 14 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33850 Shift pedal Brake lever 1. Shift pedal 1. 2. 3. 4. 3 The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 6-speed constant-mesh transmission equipped on this motorcycle.
U5SL22E0.book Page 15 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13070 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel tank cap EWA11090 WARNING Make sure that the fuel tank cap is properly closed before riding. 1. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1.
U5SL22E0.book Page 16 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13210 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13390 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Recommended fuel: PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity: 17.0 L (4.49 US gal) (3.
U5SL22E0.book Page 17 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13440 Catalytic converter EAU14091 Seats This vehicle is equipped with a catalytic converter in the muffler. Rider seat EWA10860 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. To remove the rider seat Pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. 1. Projection 2.
U5SL22E0.book Page 18 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that position, lift the front of the passenger seat and pull it forward. 3 EAU14380 Helmet holders Some helmets may contact the muffler when secured to the right side helmet holder because of their size or shape. Be sure that your helmet does not contact the muffler when it is secured to the helmet holder. To install the passenger seat 1.
U5SL22E0.book Page 19 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14461 Storage compartment EAU14761 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws. EWA10180 load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b).
U5SL22E0.book Page 20 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. 3 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw on each fork leg in direction (a).
U5SL22E0.book Page 21 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15051 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring and rebound and compression damping force adjusting screws. ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a).
U5SL22E0.book Page 22 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).
U5SL22E0.book Page 23 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5SL22E0.book Page 24 Monday, August 9, 2004 3:22 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM 4 CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-16 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-9 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary. Wheels and tires • • • • Check for damage.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU26950 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the engine more than 10 seconds on any one attempt. EAU16671 Shifting ECA10260 CAUTION: ● ECA11130 CAUTION: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 1. Shift pedal 2.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM OPERATION AND IMPORTANT RIDING POINTS EAU16810 Tips for reducing fuel consumption 5 Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine. ● Turn the engine off instead of letting it idle for an extended length of time (e.g.
U5SL22E0.book Page 4 Monday, August 9, 2004 3:22 PM OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17490 Owner’s tool kit 6 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 50000 km, repeat the maintenance intervals starting from 10000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM CHECK OR MAINTENANCE JOB 1 20 30 40 9 * Wheels • Check runout and for damage. √ √ √ √ 10 * Tires • • • • √ √ √ √ 11 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √ • Check operation and for excessive play. √ √ √ √ 12 * Swingarm 13 6 10 Drive chain 14 * Steering bearings Check tread depth and for damage. Replace if necessary.
U5SL22E0.book Page 4 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM 1 10 20 30 40 ANNUAL CHECK √ √ √ √ √ CHECK OR MAINTENANCE JOB 22 Engine oil • Change. • Check oil level and vehicle for oil leakage. √ 23 Engine oil filter cartridge • Replace. √ 24 * Cooling system Front and rear brake 25 * switches √ √ • Check coolant level and vehicle for coolant leakage. • Change. √ √ √ √ √ Every 3 years √ • Check operation.
U5SL22E0.book Page 5 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
U5SL22E0.book Page 6 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1. Cowling B 2. Panel B 1. Quick fastener EAU19012 Cowlings A and B 1. Cowling A 2.
U5SL22E0.book Page 7 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 2. Cowling B 1. Slot 2. Projection 1. Tab EAU19461 2. Place the cowling in the original position, and then install the bolts and quick fasteners. 6 NOTE: Make sure that the tabs at the front of each cowling fit side by side as shown and that all slots and projections fit together. Panels A and B To remove one of the panels Remove the bolts, slide the panel forward, and then take it off. 1. Cowling A 2.
chapter6 Page 8 Wednesday, August 18, 2004 11:03 AM PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1. Fit the tabs on the panel into the slots and slide it backward. 1. Tab 2. Slot 2. Install the bolts. EAU19651 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer.
U5SL22E0.book Page 9 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19931 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. ECA10840 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U5SL22E0.book Page 10 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. 6. Insert and tighten the engine oil dipstick, and then install and tighten the oil filler cap.
U5SL22E0.book Page 11 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 12. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. NOTE: An oil filter wrench is available at a Yamaha dealer. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 2.40 L (2.54 US qt) (2.11 Imp.qt) With oil filter cartridge replacement: 2.60 L (2.75 US qt) (2.29 Imp.qt) 7.
U5SL22E0.book Page 12 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 13. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. NOTE: After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U5SL22E0.book Page 13 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. 2. Remove panel A, and cowlings A and B. (See page 6-6.) 3. Place a container under the engine to collect the used coolant. 4. Loosen the clamp screw, and then disconnect the air intake duct.
U5SL22E0.book Page 14 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cover by removing the bolts. 10. Remove the coolant reservoir by removing the bolts. 11. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1. Radiator cap 6. Remove the coolant drain bolt to drain the cooling system. 7. Loosen the clamp screw, and then disconnect the radiator hose to drain the radiator. 1. Coolant drain bolt 2.
U5SL22E0.book Page 15 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and replace it if necessary. Tightening torque: Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) 6 16. Pour the recommended coolant into the reservoir to the maximum level mark, and then install the coolant reservoir cap. 17. Insert the fuel hoses into the guide, place them in their original positions, and then install the coolant reservoir cover by installing the bolts. 18.
U5SL22E0.book Page 16 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21162 EWA10410 Checking the air filter element The air filter element should be checked at the intervals specified in the periodic maintenance and lubrication chart. Check the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove the rider seat. (See page 3-17.) 2. Remove the fuel tank bolts. WARNING ● ● Make sure that the fuel tank is well supported.
U5SL22E0.book Page 17 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 CAUTION: ● ● Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 8. Install the air filter case cover by installing the screws. 9. Place the fuel tank in the original position, and then install the bolts.
U5SL22E0.book Page 18 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34300 EAU21381 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The engine should be warm before making this adjustment. NOTE: The engine is warm when it quickly responds to the throttle.
U5SL22E0.book Page 19 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU21780 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5SL22E0.book Page 20 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR evenly from side to side. Properly adjust the suspension for your load, and check the condition and pressure of your tires. NEVER OVERLOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle.
U5SL22E0.book Page 21 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● 6 After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. Always make sure that the valve caps are securely installed to prevent air pressure leakage. Use only the tire valves and valve cores listed below to avoid tire deflation during a high-speed ride.
U5SL22E0.book Page 22 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22060 Adjusting the clutch lever free play 1. Clutch lever free play adjusting bolt 2. Clutch lever free play The clutch lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. To increase the clutch lever free play, turn the adjusting bolt at the clutch lever in direction (a).
U5SL22E0.book Page 23 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22270 Adjusting the rear brake light switch EAU22390 EAU22500 EAU22410 Front brake pads 1.
U5SL22E0.book Page 24 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U5SL22E0.book Page 25 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 6 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5SL22E0.book Page 26 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment. 3. Tighten the locknuts, then the axle nut to their specified torques. Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf) Axle nut: 110 Nm (11.
U5SL22E0.book Page 27 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11110 CAUTION: Do not use engine oil or any other lubricants for the drive chain, as they may contain substances that could damage the O-rings. EAU23100 Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U5SL22E0.book Page 28 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 Checking and lubricating the brake and shift pedals EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U5SL22E0.book Page 29 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5SL22E0.book Page 30 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5SL22E0.book Page 31 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 EAU23440 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. This model is equipped with a sealedtype (MF) battery, which does not require any maintenance.
U5SL22E0.book Page 32 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and provide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN.
U5SL22E0.book Page 33 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. 2. 3. 4. 5. 6. 6 Fuse box 2 Headlight fuse Parking lighting fuse Ignition fuse Signaling system fuse Backup fuse (for odometer, clock and immobilizer system) 7. Electronic fuel injection fuse 8. Spare fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. 4.
U5SL22E0.book Page 34 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23940 EWA10790 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. 1. Remove panel B (if replacing the left headlight bulb) or panel A (if replacing the right headlight bulb). (See page 6-6.) 2. Remove the headlight bulb cover by turning it counterclockwise. WARNING Headlight bulbs get very hot.
U5SL22E0.book Page 35 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Headlight lens Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified. EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24201 Replacing a turn signal light bulb 1.
U5SL22E0.book Page 36 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 3. Remove the defective bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the license plate light unit by installing the screws.
U5SL22E0.book Page 37 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pulling it out. 1. Auxiliary light bulb 2. Auxiliary light bulb socket 6 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in. 6. Install the auxiliary light bulb cover by installing the quick fastener.
U5SL22E0.book Page 38 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24360 Front wheel EAU33921 To remove the front wheel EWA10820 3. Remove the brake hose holder on each side by removing the bolt and nut. 4. Remove the brake caliper on each side by removing the bolts. WARNING ● ● It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1. Wheel axle ECA11050 CAUTION: 1.
U5SL22E0.book Page 39 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. Tightening torque: Brake caliper bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf) 6 5. Install the brake hose holders by installing the bolts and nuts. 6. Secure the wheel axle by installing the axle bolt, and then tightening the axle bolt to the specified torque.
U5SL22E0.book Page 40 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25080 Rear wheel EAU25311 To remove the rear wheel EWA10820 WARNING ● ● It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 2. Lift the rear wheel off the ground according to the procedure on page 6-37. 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5.
U5SL22E0.book Page 41 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 NOTE: ● Be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm. ● Make sure that there is enough space between the brake pads before installing the wheel. Tightening torque: Axle nut: 110 Nm (11.0 m·kgf, 80 ft·lbf) 6 1. Retainer 2. Slot 2. Install the drive chain onto the rear sprocket. 3. Install the axle nut, and then lower the rear wheel so that it is on the ground.
U5SL22E0.book Page 42 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25911 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank.
U5SL22E0.book Page 43 Monday, August 9, 2004 3:22 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26030 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM MOTORCYCLE CARE AND STORAGE ECA10800 CAUTION: ● ● ● Apply spray oil and wax sparingly and make sure to wipe off any excess. Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use.
U5SL22E0.book Page 4 Monday, August 9, 2004 3:22 PM MOTORCYCLE CARE AND STORAGE 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
chapter8 Page 1 Wednesday, August 18, 2004 11:03 AM SPECIFICATIONS Dimensions: Overall length: 2045 mm (80.5 in) Overall width: 690 mm (27.2 in) Overall height: 1105 mm (43.5 in) Seat height: 830 mm (32.7 in) Wheelbase: 1385 mm (54.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3800 mm (149.6 in) Weight: With oil and fuel: 183.0 kg (403 lb) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Forward-inclined parallel 4-cylinder Displacement: 600.0 cm³ (36.61 cu.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM SPECIFICATIONS Gear ratio: 1st: 37/13 (2.846) 2nd: 37/19 (1.947) 3rd: 28/18 (1.556) 4th: 32/24 (1.333) 5th: 25/21 (1.190) 6th: 26/24 (1.083) Chassis: Frame type: Diamond Caster angle: 24.50 ° Trail: 95.0 mm (3.
U5SL22E0.book Page 3 Monday, August 9, 2004 3:22 PM SPECIFICATIONS Battery: Model: GT9B-4 Voltage, capacity: 12 V, 8.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 55.0 W × 2 Tail/brake light: LED Front turn signal light: 12 V, 10.0 W × 2 Rear turn signal light: 12 V, 10.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 Licence plate light: 12 V, 5.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 2. Code re-registering key (red bow) 3. Standard keys (black bow) 1.
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-17.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: a.
U5SL22E0.book Page 1 Monday, August 9, 2004 3:22 PM INDEX A F Air filter element, checking.................... 6-16 Air intake duct ....................................... 6-17 Auxiliary light bulb, replacing ................ 6-36 B Battery................................................... 6-31 Brake and clutch levers, checking and lubricating ..................... 6-28 Brake and shift pedals, checking and lubricating ..................... 6-28 Brake fluid, changing ............................
U5SL22E0.book Page 2 Monday, August 9, 2004 3:22 PM INDEX Throttle grip and cable, checking and lubricating..................... 6-27 Tires...................................................... 6-19 Tool kit .................................................... 6-1 Troubleshooting.................................... 6-41 Troubleshooting charts ......................... 6-42 Turn signal indicator lights ...................... 3-4 Turn signal light bulb, replacing............ 6-35 Turn signal switch..........
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OWNER’S MANUAL YZF-R6T YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.09-0.
