OWNER’S MANUAL YZFR1V(C) LIT-11626-19-50 5VY-28199-12
U5VY12E0.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha YZFR1V(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZFR1V(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, August 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 PRE-OPERATION CHECKS ............. 4-1 Pre-operation check list ................. 4-2 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 OPERATION AND IMPORTANT RIDING POINTS .....................
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM TABLE OF CONTENTS Replacing an auxiliary light bulb ...........................................6-40 Supporting the motorcycle ............6-41 Front wheel ...................................6-41 Rear wheel ...................................6-43 Troubleshooting ............................6-45 Troubleshooting charts .................6-46 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Care ......................................
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: YZFR1V 201 kg (443 lb) YZFR1VC 200 kg (441 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U5VY12E0.book Page 4 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5VY12E0.book Page 5 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U5VY12E0.book Page 6 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION 1 HOW TO LAYOUT FUEL HOSES FUEL DELIVERY FUEL TANK #4 1 California only 5 CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. #3 5JW-00 #1 #2 2 PRESS. REGULATOR FUEL PUMP (FUEL FILTER) 5VY-2178A-00 3 PREMIUM UNLEADED GASOLINE ONLY 91 Min.
U5VY12E0.book Page 7 Thursday, August 4, 2005 4:37 PM SAFETY INFORMATION 7 10 1 3JJ-28446-A1 8 9 290 kPa, {2.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Main fuse (page 6-33) 10.Owner’s tool kit (page 6-1) 11.Engine oil drain bolt (page 6-12) 12.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM DESCRIPTION EAU10420 Right view 2 9. Shock absorber assembly rebound damping force adjusting screw (page 3-18) 10.Coolant reservoir (page 6-15) 1. 2. 3. 4. 5. Luggage strap holder (page 3-21) Helmet holder (page 3-16) Passenger seat lock (page 3-15) Rear brake fluid reservoir (page 6-25) Shock absorber assembly compression damping force adjusting screw (page 3-18) 6. Engine oil filler cap (page 6-12) 7. Air filter element (page 6-17) 8.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls. Main switch/steering lock To lock the steering EAU10660 OFF All electrical systems are off. The key can be removed. The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. 3 EAU11250 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS ● This model is also equipped with a self-diagnosis device for the oil level detection circuit. If the oil level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle.
U5VY12E0.book Page 4 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS Coolant temperature Display Conditions Under 39 °C (Under 103 °F) What to do Message “LO” is displayed. OK. Go ahead with riding. 40–116 °C (104–242 °F) Temperature is displayed. OK. Go ahead with riding. 117–139 °C (243–283 °F) Temperature display flashes. Warning light comes on. Stop the vehicle and allow it to idle until the coolant temperature goes down.
U5VY12E0.book Page 5 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11530 Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system. (See page 3-5 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”.
U5VY12E0.
U5VY12E0.book Page 7 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS 3. Push the “SELECT” button, and the minute digits will start flashing. 4. Push the “RESET” button to set the minutes. 5. Push the “SELECT” button and then release it to start the clock. Odometer, tripmeter, and stopwatch modes 1. Coolant temperature display/air intake temperature display 2. Odometer/tripmeters/fuel reserve tripmeter/stopwatch 3.
U5VY12E0.book Page 8 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: To change the display back to the prior mode, push the “SELECT” button for a few seconds. 3 Coolant temperature display The coolant temperature display indicates the temperature of the coolant. Push the “RESET” button to switch the coolant temperature display to the air intake temperature display.
U5VY12E0.book Page 9 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● Shift timing indicator light activation: This function allows you to select the engine speed at which the indicator light will be activated. Shift timing indicator light deactivation: This function allows you to select the engine speed at which the indicator light will be deactivated.
U5VY12E0.book Page 10 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light deactivation function 3 NOTE: ● The shift timing indicator light deactivation function can be set between 7000 r/min and 15000 r/min. From 7000 r/min to 12000 r/min, the indicator light can be set in increments of 500 r/min. From 12000 r/min to 15000 r/min, the indicator light can be set in increments of 200 r/min.
U5VY12E0.book Page 11 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. ECA10050 EAU12820 Clutch lever CAUTION: See page 5-1 for starting instructions prior to starting the engine. EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U5VY12E0.book Page 12 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33850 Shift pedal Brake lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting knob 3. Distance between brake lever and handlebar grip 4. “ ” mark 3 The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 6-speed constant-mesh transmission equipped on this motorcycle.
U5VY12E0.book Page 13 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13070 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel tank cap EWA11090 WARNING Make sure that the fuel tank cap is properly closed before riding. 1. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1.
U5VY12E0.book Page 14 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13380 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole and to fill the tank to the bottom of the filler tube as shown.
U5VY12E0.book Page 15 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13431 Catalytic converter EAU33860 Seats This model is equipped with a catalytic converter in the exhaust system. Rider seat EWA10860 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. To remove the rider seat Pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off. 1. Projection 2.
U5VY12E0.book Page 16 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that position, lift the front of the passenger seat and pull it forward. 3 EAU33870 Helmet holders To install the passenger seat 1. Insert the projection on the rear of the passenger seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 1. Helmet holder The helmet holders are located on the bottom of the passenger seat. 1. Projection 2.
U5VY12E0.book Page 17 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14741 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws. EWA10180 load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b). Rebound damping force NOTE: Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt.
U5VY12E0.book Page 18 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. 3 1. Compression damping force adjusting screw To increase the compression damping force and thereby harden the compression damping, turn the adjusting screw on each fork leg in direction (a).
U5VY12E0.book Page 19 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b). NOTE: ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ● Use the special wrench included in the owner’s tool kit to make the adjustment.
U5VY12E0.book Page 20 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS Compression damping force 3 1. Compression damping force adjusting screw To increase the compression damping force and thereby harden the compression damping, turn the adjusting screw in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).
U5VY12E0.book Page 21 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15181 Luggage strap holders EAU15281 Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U5VY12E0.book Page 22 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. 3 EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U5VY12E0.book Page 23 Thursday, August 4, 2005 4:37 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-14 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-12 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level. • Check cooling system for leakage.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-19, 6-29 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Drive chain • • • • Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16251 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM OPERATION AND IMPORTANT RIDING POINTS ECA11130 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 5 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U5VY12E0.book Page 4 Thursday, August 4, 2005 4:37 PM OPERATION AND IMPORTANT RIDING POINTS ECA10301 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil must be changed and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. EWA10310 WARNING ● ECA10310 CAUTION: ● 5 ● Keep the engine speed out of the tachometer red zone.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. EWA12371 WARNING Do not touch either muffler bracket, located under the muffler bracket covers, until the exhaust system has cooled. 6 1. Muffler bracket cover 2.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U5VY12E0.book Page 4 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Check condition and damage. • Replace if necessary. 2 * Clutch • Check operation.
U5VY12E0.book Page 5 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. Drive chain • Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. 11 * Steering bearings • Check bearing assemblies for looseness.
U5VY12E0.book Page 6 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 17 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 18 * Shock absorber assembly • Check operation and for oil leakage.
U5VY12E0.book Page 7 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 26 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 27 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U5VY12E0.book Page 8 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
U5VY12E0.book Page 9 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel C 2. Panel D 1. Screw 2. Panel A 3. Quick fastener EAU36630 Panels A and C 1. Panel A 2.
U5VY12E0.book Page 10 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU33990 EAU19651 Checking the spark plugs Panels B and D To remove one of the panels 1. Remove the rider seat. (See page 3-15.) 2. Remove the screw, and then remove the panel as shown. 2. Install the rider seat. 6 1. Screw 2. Panel B To install the panel 1. Place the panel in its original position, and then install the screw.
U5VY12E0.book Page 11 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. EAU19681 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
U5VY12E0.book Page 12 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34003 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position.
U5VY12E0.book Page 13 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling 1. Quick fastener screw 2. Bolt 3. Cowling 1. Cowling 2. Projection 1. Engine oil drain bolt 3. Start the engine, warm it up for several minutes, and then turn it off. 4. Place an oil pan under the engine to collect the used oil. 5. Remove the engine oil filler cap with the special wrench. 6. Remove the engine oil drain bolt to drain the oil from the crankcase. 2.
U5VY12E0.book Page 14 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 11. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap with the special wrench. NOTE: An oil filter wrench is available at a Yamaha dealer. 8. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 6 1.
U5VY12E0.book Page 15 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 12. Start the engine, and then let it idle for several minutes while checking for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
U5VY12E0.book Page 16 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING 1. Maximum level mark 2. Minimum level mark 6 3.
U5VY12E0.book Page 17 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. EAU34020 Replacing the air filter element The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty areas. 1.
U5VY12E0.book Page 18 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Remove the air filter element. 9. Place the fuel tank in its original position, and then install the bolts. EWA12380 WARNING ● 1. Rubber cap 1. Air filter element 7. Install a new air filter element into the air filter case. ECA10480 CAUTION: 6 ● ● 1. Screw 2.
U5VY12E0.book Page 19 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 10. Install the panels. 11. Install the rider seat. EAU21381 Checking the throttle cable free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5VY12E0.book Page 20 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21750 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● 6 ● The tire air pressure must be checked and adjusted on cold tires (i.e.
U5VY12E0.book Page 21 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection EWA10580 WARNING ● ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. It is dangerous to ride with a worn-out tire.
U5VY12E0.book Page 22 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR Front tire: Size: 120/70 ZR17M/C (58W) Manufacturer/model: DUNLOP/D218FG Rear tire: Size: 190/50 ZR17M/C (73W) Manufacturer/model: DUNLOP/D218G FRONT and REAR: Tire air valve: TR412 Valve core: #9100 (original) ● ● speed riding to ride conservatively for approximately 100 km (60 mi) after installing a new tire. The tires must be warmed up before a high-speed run.
U5VY12E0.book Page 23 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts any consequences caused by the use of items which have not been approved by Yamaha. EAU33890 Adjusting the clutch lever free play EWA10621 WARNING This vehicle is not designed to pull a trailer or to be attached to a sidecar.
U5VY12E0.book Page 24 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. 6 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 2. Loosen the locknut at the crankcase. 3. To increase the clutch lever free play, turn the adjusting nut in direction (a).
U5VY12E0.book Page 25 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU22580 Checking the brake fluid level Front brake EAU22500 Rear brake pads 1. Minimum level mark Rear brake 1. Lining thickness Check each rear brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 1.0 mm (0.
U5VY12E0.book Page 26 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● ● 6 Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U5VY12E0.book Page 27 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Using the alignment marks on each side of the swingarm, make sure that both chain pullers are in the same position for proper wheel alignment. 3. Tighten the locknuts, then the axle nut to their specified torques. Tightening torques: Locknut: 16 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 150 Nm (15.0 m·kgf, 110 ft·lbf) 1. Drive chain slack 4. If the drive chain slack is incorrect, adjust it as follows.
U5VY12E0.book Page 28 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrication chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows.
U5VY12E0.book Page 29 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U5VY12E0.book Page 30 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5VY12E0.book Page 31 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U5VY12E0.book Page 32 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU23441 EWA10760 Battery WARNING The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. ● 1. Negative battery terminal 2. Battery 3.
U5VY12E0.book Page 33 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. 3. Fully charge the battery before installation. 4.
U5VY12E0.book Page 34 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling If a fuse is blown, replace it as follows. 6 NOTE: Include steps 2–4 and 8–9 only for the fuses in the fuse box. 1. Quick fastener 3. Loosen and remove the quick fastener screws, and then slide the areas of the cowling shown forward. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2.
U5VY12E0.book Page 35 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. 2. 3. 4. 5. 6. 7. Spare fuse Left radiator fan fuse Right radiator fan fuse Backup fuse (for odometer and clock) Signaling system fuse Ignition fuse Headlight fuse 8. Place the cowling in its original position, and then install and tighten the quick fastener screws. Specified fuses: Main fuse: 50.0 A Backup fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: 25.0 A Signaling system fuse: 10.
U5VY12E0.book Page 36 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU33900 EWA10790 Replacing a headlight bulb WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight bulb cover 2. Headlight coupler 1. High beam headlight bulb 2. Low beam headlight bulb 6 This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows.
U5VY12E0.book Page 37 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● Headlight lens Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified. 1. Headlight bulb cover 1. Headlight bulb holder 2. Disconnect the headlight coupler. EWA10790 WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1.
U5VY12E0.book Page 38 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● ● 6 Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner.
U5VY12E0.book Page 39 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Screw 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw. EAU24310 Replacing the license plate light bulb 1.
U5VY12E0.book Page 40 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU33910 Replacing an auxiliary light bulb This model is equipped with two auxiliary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel A (if replacing the left auxiliary light bulb) or panel C (if replacing the right auxiliary light bulb). (See page 6-9.) 2. Remove the auxiliary light bulb cover by removing the quick fastener.
U5VY12E0.book Page 41 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U5VY12E0.book Page 42 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the brake hose holder and reflector on each side by removing the bolt and nut. 4. Remove the brake caliper on each side by removing the bolts. NOTE: Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. Tightening torque: Brake caliper bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf) 1. Wheel axle ECA11050 CAUTION: 6 1. 2. 3. 4. 5. 6.
U5VY12E0.book Page 43 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten wheel axle pinch bolt B, and then tighten pinch bolt A to the specified torque. 8. Retighten pinch bolt B to the specified torque. EAU25080 Rear wheel EAU25311 To remove the rear wheel EWA10820 WARNING Tightening torque: Wheel axle pinch bolt: 21 Nm (2.1 m·kgf, 15 ft·lbf) 9. Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle. 10.
U5VY12E0.book Page 44 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Lift the rear wheel off the ground according to the procedure on page 6-41. 3. Remove the axle nut. 4. Loosen the locknut on each side of the swingarm. 5. Turn the drive chain slack adjusting bolts fully in direction (a) and push the wheel forward. 6. Remove the drive chain from the rear sprocket. ● Make sure that there is enough space between the brake pads before installing the wheel. 1.
U5VY12E0.book Page 45 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U5VY12E0.book Page 46 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25911 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
U5VY12E0.book Page 47 Thursday, August 4, 2005 4:37 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, sprockets, the drive chain and wheel axles. Always rinse the dirt and degreaser off with water. EAU26020 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM MOTORCYCLE CARE AND STORAGE den part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM MOTORCYCLE CARE AND STORAGE 4. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 5. Use spray oil as a universal cleaner to remove any remaining dirt. 6. Touch up minor paint damage caused by stones, etc. 7. Wax all painted surfaces. 8. Let the motorcycle dry completely before storing or covering it.
U5VY12E0.book Page 4 Thursday, August 4, 2005 4:37 PM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM SPECIFICATIONS Dimensions: Overall length: 2085 mm (82.1 in) Overall width: 720 mm (28.3 in) Overall height: 1105 mm (43.5 in) Seat height: 835 mm (32.9 in) Wheelbase: 1415 mm (55.7 in) Ground clearance: 135 mm (5.31 in) Minimum turning radius: 3400 mm (133.9 in) Weight: With oil and fuel: YZFR1V 194.0 kg (428 lb) YZFR1VC 195.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM SPECIFICATIONS 2nd: 33/16 (2.063) 3rd: 37/21 (1.762) 4th: 35/23 (1.522) 5th: 30/22 (1.364) 6th: 33/26 (1.269) Chassis: Frame type: Diamond Caster angle: 24.00 ° Trail: 97.0 mm (3.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM SPECIFICATIONS Charging system: AC magneto Battery: Model: YTZ10S Voltage, capacity: 12 V, 8.6 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 8 Headlight: 12 V, 55.0 W × 4 Tail/brake light: LED Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Auxiliary light: 12 V, 5.0 W × 2 License plate light: 12 V, 5.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU33941 Model label 1. Muffler bracket cover 2. Muffler bracket 1. Model label The model label is affixed to the frame under the passenger seat. (See page 3-15.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5VY12E0.book Page 3 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5VY12E0.book Page 5 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5VY12E0.book Page 7 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A.
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U5VY12E0.book Page 9 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5VY12E0.book Page 10 Thursday, August 4, 2005 4:37 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5VY12E0.book Page 1 Thursday, August 4, 2005 4:37 PM INDEX A F Accessories and replacement parts ..... 6-23 Air filter element, replacing ................... 6-17 Auxiliary light bulb, replacing ................ 6-40 B Battery .................................................. 6-32 Brake and clutch levers, checking and lubricating..................... 6-29 Brake fluid, changing ............................ 6-26 Brake fluid level, checking .................... 6-25 Brake lever ..........................
U5VY12E0.book Page 2 Thursday, August 4, 2005 4:37 PM INDEX Throttle cable free play, checking ......... 6-19 Throttle grip and cable, checking and lubricating ..................... 6-29 Tires ...................................................... 6-20 Tool kit .................................................... 6-1 Troubleshooting .................................... 6-45 Troubleshooting charts ......................... 6-46 Turn signal indicator lights ......................
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.08-3.
