Table of Contents Introduction Plant Installation Instructions Section 1.0 Off-loading/ Unpacking Instructions & Tank Installation Section 2.0 OPS® (Operations/Control Center) Installation Section 3.0 Anchored Diffuser Assembly Installation Section 4.0 Hydro-Action® Air Pump Section 5.0 OPS® Controls / Alarm System Testing Section 6.0 Start-up Procedure Section 7.0 Safety Section 8.0 Installation Checklist Section 9.0 Design & System Component Prints Section 10.
Hydro-Action AP Series Wastewater Treatment Plant The AP Series Aerobic Treatment Units (ATUs) are now available through HydroAction®. Please read this introduction before reviewing this manual. Earth’s environment has purified water through natural processes since the beginning of time. Only recently, beginning in the Twentieth Century, has man developed a system to accelerate the processes that Mother Nature uses. HydroAction® AP Series ATUs are just such systems.
Off-Loading & Unpacking Instructions Off-loading Instructions: 1. Insure that the system is un-strapped from the delivery vehicle. 2. Mount the T-Bar assembly if Set-N-GoTM System, otherwise insure proper off-loading by means of forklift or machine capable of removing without damage. 3. When system is off-loaded, inspect exterior components for damage. Ops, Lids, tank, and loose pallets should not have any evidence of shipping damage. 4. Remove Covers for unpacking instructions. Unpacking Instructions: 1.
1.6: While the tank is filling, run the incoming sewage lines from a properly trapped and vented building to the pretreatment tank first (if used); then run plumbing from pretreatment tank (if used) to the treatment plant tank inlet, or from building directly to treatment plant tank. Make sure that all plumbing meets building codes. Also run the four (4) inch plant outlet pipe to proper piping and/or equipment to remove the treated effluent from the immediate area.
15. OPS® base screws, 7” long ....……...... 3 ea. 16. PVC airline header, ½” with fittings....... 1 ea. 17. Remote alarm box (optional)................. 1 ea. 2.4.1: Glue 5 5/8”-long ½” PVC pipe to 90degree PVC fitting that is connected to air pump. 2.1.1: The parts listed above include all the parts necessary for completion of the HydroAction® AP Series Class I Aerobic WWTP.
Note: Before installing flexible air hoses with anchored diffuser assemblies, air hoses and plant air header must be purged of all debris. This is accomplished by turning air pump on for a few minutes. Air hoses must be free of debris to ensure proper operation of the diffusers, check valve, and aeration system. 3.2: Connect air hose to air header tee by pushing hose securely onto barb fitting. Lower anchored diffuser assembly to bottom of aeration compartment through access opening. 3.
installation and checkout of the component parts, all that is required for start-up is to turn on electrical power and inform the owner that the plant is operational and he or she may commence use. There is no need to seed the plant. or chlorine tablets. • Always wash with soap and water after handling any contaminated item. The use of good bactericide soap is strongly recommended. 6.
AK/HA Manufacturing, LLC Installation Checklist Hydro-action Industries' aerobic treatment systems should be serviced at least every six months per NSF requirements. Please consult the Installation Manual while performing this checklist.
Section 9.
10/13 J-J2 K-K5 H1-H3 I-I1 A2 A4-A8 B C Ø73 Ø66 3/4" A D A P T -X A EL-F F- A TP - X LE S A DA I ND U S T R IE 7 Ø24 8 D F AK D E G AD A PT- A A3 I ND U S T R S A PT- A - F -F LE X AK AD X LE IE 64 1 Ø24 2 A 3/4" I A1 H AK 70 1 4 3/4" Ø76 Ø70 66 BILL OF MATERIALS ITEM P/N HA-AP500-P QTY: DESCRIPTION AP500, W/ PLATFORM COMPLETE 1 A1 180075 TANK, BODY AP500-P 1 A2 180080 DOME, AP500-P RTM 1 A3 240050 CONE, POLY AP500 200095 SCREW, 5/16" X 2" HWH S
10/13 J-J2 H1-H2 I-I1 Ø73 K-K5 Ø66 A1 A3-A7 B Ø24 7 8 C D F AD A PT- A -F X LE E Ø24 21 G A 3/4" AK D I A2 70 1 4 64 Ø76 Ø70 A H 66 BILL OF MATERIALS ITEM P/N QTY: DESCRIPTION AP600, W/ PLATFORM COMPLETE AP600-P 1 A 180076 TANK, BODY AP600-P 1 A1 180030 DOME, AP600-P 1 A2 180041 CONE, FIBERGLASS AP600 A3 200095 SCREW, 5/16" X 2" HWH SDS 410 1 33 A4 760068 BOLT, 3/8"-16 X 1 1/2" TAMPERPROOF 2 A5 200013 NUT, 3/8"-16 SS 2 A6 200006 WASHER, 3/8" STD SS
10/13 J-J2 H1-H2 K-K5 A2 I-I1 Ø79 A4-A8 B E C D Ø24 7 8 D F G A3 1 Ø24 2 64 A I A1 AK 70 41 Ø72 H Ø82 Ø76 72 BILL OF MATERIALS ITEM P/N HA-AP750-P QTY: DESCRIPTION AP750, W/ PLATFORM COMPLETE 1 A1 180077 TANK, BODY AP750-P 1 A2 760070 DOME, AP750-P RTM 1 A3 180042 CONE, FIBERGLASS AP750 A4 200095 SCREW, 5/16" X 2" HWH SDS 410 1 34 A5 760068 BOLT, 3/8"-16 X 1 1/2" TAMPERPROOF 2 A6 200013 NUT, 3/8"-16 SS 2 A7 200006 WASHER, 3/8" STD SS A8 160030 CO
10/13 I-I2 J-J5 A4-A8 5 Ø82 8 A2 B K-K1 C L-L1 Ø21 D D F E 1 8 Ø20 3 4 G A3 70" H-H2 A1 A AK I Ø79 5 8 5 Ø85 8 66 BILL OF MATERIALS ITEM P/N HA-AP1000-P QTY: DESCRIPTION AP1000, W/ PLATFORM COMPLETE 1 A1 180038 TANK, BODY AP1000-P 1 A2 180032 DOME, AP1000-P 1 A3 180043 CONE, POLY AP1000 A4 200095 SCREW, 5/16" X 2" HWH SDS 410 1 28 A5 760068 BOLT, 3/8"-16 X 1 1/2" TAMPERPROOF 2 A6 200013 NUT, 3/8"-16 SS 2 A7 200006 WASHER, 3/8" STD SS A8 160030 CONSE
10/13 J-J2 K-K5 A3-A8 B A1 Ø91 I-I1 12 C L-L1 Ø82 FLOW LINE Ø21 81 D F D G Ø20 3 4 25 E 92 81 21 80 A 3/4" AK I Ø75 A2 Ø94 H Ø88 11 A 87 1 2 BILL OF MATERIALS ITEM P/N HA-AP1500G 180040 TANK, BODY AP1500 180053 DOME, AP1500 A A1 QTY: DESCRIPTION AP1500G, SYSTEM COMPLETE 1 1 1 180045 CONE, FIBERGLASS AP1500G A3 200095 SCREW, 5/16" X 2" HWH SDS 410 A4 760068 BOLT, 3/8"-16 X 1 1/2" TAMPERPROOF 2 A5 200013 NUT, 3/8"-16 SS 2 A6 200006 WASHER, 3/8" STD SS A8 1
I G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-11-L-100 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-11-LINEAR 100 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-11-L-150 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-11-LINEAR 150 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-11-RV-.25 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-11-RV-.25 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-11-RV-.75 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-11-RV-.75 COMMERCIAL 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-20-L-100 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-20-LINEAR 100 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-20-L-150 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-20-LINEAR 150 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-20-RV-.25 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-20-RV-.25 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-20-RV-.75 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-20-RV-.75 COMMERCIAL 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I H G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-30-L-100 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-30-LINEAR 100 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I H G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-30-L-150 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-30-LINEAR 150 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
H I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-30-RV-.25 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-30-RV-.25 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
H I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-30-RV-.75 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-30-RV-.75 COMMERCIAL 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I H G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-32-L-100 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-32-LINEAR 100 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
I H G-G6 E-E4 C-C3 D hydro action R green from the ground up F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-32-L-150 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-32-LINEAR 150 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
H I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-32-RV-.25 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-32-RV-.25 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
H I G-G6 E-E4 C-C3 hydro action D R green from the ground up D1,D2 F-F2 MANUAL AIR PUMP MANUAL WATER PUMP *IF ORDERED* MANUAL OWNER AP-SERIES B-B4 WARRANTY CARD A BILL OF MATERIALS P/N ITEM HA-EC50-32-RV-.75 A 240026-GREEN B 200033 DESCRIPTION QTY: OPS, EC50-32-RV-.75 COMMERCIAL 1 BASE, OPS 6" PLATFORM RISER- GREEN 1 ASSEMBLY, CONDUIT 1 1/4" 1 B1 180129 ADAPTER, FEMALE 1-1/4" PVC (TXS) 1 B2 700039 COUPLING, 1-1/4" CONDUIT PVC (SXS) 1 B3 180130 ELBOW, 1.
Section 10.0 Electrical Controls Schematics Rhombus Panels: Used prior to ’08 (No longer use nor have parts available) Model 11 Electrical Controls Schematics.........................................................EC-11 / CP-11 Model 20 Electrical Controls Schematics.........................................................EC-20 / CP-20 Model 30 Electrical Controls Schematics.........................................................EC-30 / CP-30 Model 32 Electrical Controls Schematics........................
AK/HA Manufacturing LLC. 2055 Pidco Dr. / P.O. Box 640 Plymouth, IN. 46563 Toll Free: 800.370.3749 Phone:(574) 936-2542 Fax: (574) 936-2298 www.hydro-action.com rev.
