MADISON PERGOLA Installation and Operating Instructions – YM11783X IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY Revised 10-16-2018 10 x 14 Charleston Pergola 14'-0" 10'-0" Yardistry – North America Toll Free Customer Support: 1.888.509.4382 info@yardistrystructures.com www.yardistrystructures.com Height: 8’ 2” (2.44 m) Y40000-783X HEIGHT: 8’2” or 2.
Important Safety Notice! Yardistry components are intended for privacy, decorative and ornamental use only. Product is NOT INTENDED for the following: •A safety barrier to prevent unsupervised access to pools, hot tubs, spas or ponds. • As load bearing support for a building, structure, heavy objects or swings. •U sed in structures that trap wind, rain or snow that would create extra load on the product. Accumulated snow must be removed from roof. DO NOT climb or walk on roof for any reason.
Limited Warranty Yardistry warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. In addition, for any product with lumber, all lumber is warranted for five (5) years against rot and decay. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure the integrity of your product and is a requirement of the warranty.
Instructions for Proper Maintenance Your Yardistry structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you, the owner, properly maintain it. HARDWARE: • • • Check metal parts for rust. If found, sand and repaint using a non-lead paint complying with 16 CFR 1303.
Permanent Installation Examples Note: It is critically important you start with square, solid and level footings, concrete pad or deck to attach your structure. We supply Post Mounts with this structure which gives you the flexibility to permanently install your structure to a pre-existing or new wood or concrete surface. • The hardware to attach the Post Mount to the structure is included. • The hardware to mount the structure permanently will need to be purchased separately at your local hardware store.
Permanent Installation Examples cont. Concrete Patio (min. 13’ x 9’) with 6” clearance on all sides Anchoring Hardware not included Wood Deck (min. 13’ x 9’) with 6” clearance on all sides Anchoring Hardware not included Panel Post Corner Post Corner Panel Post Corner Panel Post Panel Post Corner Panel Post Room L-Mount Room L-Mount Anchoring Hardware not included 6 support@yardistrystructures.
are approximate and are shown to assist in the identification of parts for Part Identification ( Dimensions ) assembly. Actual dimensions may be smaller or larger. 16 - (579) - 76.2 x 69.9 x 408.9mm (3 x 2¾ x 16-3/32") - Rail T/B Y50132-579 8 - (581) - 38.1 x 139.7 x 409.6mm (1½ x 5½ x 16-1/8") Y50132-581 Top Horizontal 24 - (580) - 38.1 x 38.1 x 863.6mm (1½ x 1½ x 34") - Balluster Y50132-580 8 - (527) - 24 x 69.9 x 2311.4mm (15/16 x 2¾ x 91") - Corner Panel Post - Y70132-527 8 - (528) - 36 x 69.
are approximate and are shown to assist in the identification of parts for Part Identification ( Dimensions ) assembly. Actual dimensions may be smaller or larger. 1 - (499) 15.9 x 133.4 x 381mm (5/8 x 5¼ x 15") Plaque - Y50132-499 2 - (497) 34.9 x 63.5 x 857.2mm (1-3/8 x 2½ x 33¾") Short Trellis D - Y50132-497 2 - (496) 34.9 x 63.5 x 2203.5mm (1-3/8 x 2½ x 86¾") Long Trellis D - Y50132-496 2 - (495) 34.9 x 82.6 x 857.2mm (1-3/8 x 3¼ x 33¾") Short Trellis C - Y50132-495 2 - (494) 34.9 x 82.6 x 2203.
Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger.
Hardware Identification Dimensions are approximate and are shown to assist in the identification of parts for assembly. Actual dimensions may be smaller or larger. 1 - Charleston Canopy 10 x 14 (Y70829-149) 1pc. - Gazebo ID Plaque (Y70800-104) 1 - 1/8" (Y00400-002) Drill Bit 1 - Room L Mount (16pk) (Y70835-080) 1 - #2 x 2" (Y00400-005) Robertson Driver 1 - Trellis Bracket (72pk) (Y70835-152) 10 support@yardistrystructures.
Step 1: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • Each step indicates which bolts and/or screws you will need for assembly, as well as any flat washers, lock washers, t-nuts or lock nuts. B.
Step 2: Post Panel Assemblies Part 1 A: In between two (579) Rail T/Bs place three (580) Ballusters. The two outside (580) Ballusters should measure 3” from the edge of each (579) Rail T/B. The middle (580) Balluster should be evenly spaced between the first two. Pre-drill with a 1/8” drill bit then attach all three (580) Ballusters to both Rail T/Bs with two #10 x 4” Wood Screws per balluster. (fig. 2.1) B: Repeat Step A seven more times to make eight Balluster Assemblies. Fig. 2.
Step 2: Post Panel Assemblies Part 2 C: Place each Balluster Assembly in one (528) Panel Post and one (527) Corner Panel Post so the bottom (579) Rail T/B sits tight to the top of the insert in both posts. Make sure Balluster Assembly is square to posts then attach with six #8 x 3” Wood Screws per (579) Rail T/B. (fig. 2.2, 2.3 and 2.4) D: From the top of each (528) Panel Post and (527) Corner Panel Post measure 14” down then place one (581) Top Horizontal with the bottom at the 14” mark.
Step 3: Create Corner Post Assemblies Part 1Room L Mount A: On each Post Panel Assembly install one Room L Mount flush to the inside, bottom of (528) Panel Post with - Pan one #10 x 1-1/4” PanS12 Screw. (fig.Screw 3.1 and(1) 3.2) Fig. 3.1 Fig. 3.2 (528) Panel Post (528) Panel Post #10 x 1-1/4” Pan Screw G2 Flush Room L Mount P Components 8 x Room L Mount 14 Hardware 8 x #10 x 1-1/4” Pan Screw support@yardistrystructures.
Step 3: Create Corner Post Assemblies Part 2 Fig. 3.3 B: Place two Post Panel Assemblies against one (190) Corner Post so the (527) Corner Panel Posts are flush to the tops and bottoms of the (190) Corner Post they create a Repeat forso 3 more Assemblies corner piece. (fig. 3.3) (527) Corner Panel Post (528) Panel Post Flush C: Attach each (527) Corner Panel Post to each (190) Corner Post with six #8 x 2-1/2” Wood Screws per Corner Post Assembly in the pre-drilled holes. (fig. 3.
(527)Corner Post (1) Step 3: Create Corner Post Assemblies S23 - Pan Screw (2) Part 3 Room L Mount (2) F: Place one Room L Mount flush to the inside, bottom of each (527) Corner Panel Post then attach with one #10 x 2-1/2” Pan Screw per mount. (fig. 3.5 and 3.6) (528) Panel Post (527) Corner Panel Post Fig. 3.5 (527) Corner Panel Post (190) Corner Post Fig. 3.
Step 4: Beam End Assembly A: Measure 10-1/2” from tip of one (487) Beam End then place one (485) Beam End 10-1/2 at measured location on the side without the cut-out, make sure it is square then attach with three #10 x 4” Wood Screws. Repeat for a second Beam End Assembly. (fig. 4.1) B: Measure 10-1/2” from tip of one (487) Beam End then place one (485) Beam End 10-1/2 at measured location on the side with the cut-out, make sure it is square then attach with three #10 x 4” Wood Screws.
Step 5: Front Beam Assembly Repeat for 1 more Assembly Hardware: G1 ‐ 5/16 x 1½ H Inner Beam‐Y500 A: Interlock the cut-outs on two (489) Front Beams then attach with four 5/16 x 1-1/2” Hex Bolts (with 5/16” lock washer, 5/16” flat washer and 5/16” t-nut). (fig. 5.1 and 5.
Step 6: Layout Corner Post Assemblies A: Move your Corner Post Assemblies to the final location. Make sure the ground is flat and level before continuing assembly. B: Place one Corner Post Assembly at each corner with the opening facing in. (fig. 6.1) Each shorter end should measure 8’ from (190) Corner Post to (190) Corner Post and 4’ 6-1/2” from (528) Panel Post to (528) Panel Post. (fig. 6.
Step 7: Frame Assembly Part 1 A: On one short side place one Beam End Assembly against one (190) Corner Post and (528) Panel Post and loosely attach to (190) Corner Post and (527) Corner Panel Post with one 1/4 x 5” Hex Bolt (with 1/4” lock washer, 5/16” flat washer and 1/4” t-nut). (485) Beam End 10-1/2” faces out. (fig. 7.1 and 7.2) B: Repeat Step A for the second Corner Post Assembly on the same side. (485) Beam End 10-1/2” faces out. (fig. 7.1 and 7.
Step 7: Frame Assembly Part 2 F: On one long side place the Front Beam Assembly with the (499) Plaque against the Corner Post Assemlies with (499) Plaque facing out. Loosely attach Front Beam Assembly to each (190) Corner Post and (527) Corner Panel Post with one 1/4 x 5” Hex Bolt (with 1/4” lock washer, 5/16” flat washer and 1/4” t-nut) per post. Top of the Front Beam Assembly should be flush to the tops of (190) Corner Posts and (528) Panel Posts. This will be the front of the assembly. (fig. 7.3 and 7.
Step 8: Beam Repeat Assembly - Inner Beam for 1 more Assembly Hardware: sembly G1 ‐ 5/16 x 1½ Hex Bo Hardware: Inner Beam‐Y50000‐4 G1 ‐ 5/16 x 1½ Hex Bolt A: Interlock the cut-outs on two (488) Inner Beams then attach with four 5/16 x 1-1/2” Hex Bolts (with 5/16” lock Inner Beam‐Y50000‐488 washer, 5/16” flat washer and 5/16” t-nut). (fig. 8.1 and 8.
Repeat for 3 more corners Step 9: Attach Inner Beam Assemblies A: Place one Inner Beam Assembly against (528) Panel Posts on the short side, flush to the top of the post then attach Beam End Assembly and (486) Beam 57-1/2 to Inner Beam Assembly with three #10 x 4” Wood Screws per side. Make sure Inner Beam Assembly is level. (fig. 9.1 and 9.
Step 10: Attach Arch Gussets Part 1 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. Short Side (486) Beam 57-1/2 Fig. 10.1 A: Make sure the assembly is still square and level then from the inside of the assembly, facing one (486) Beam 57-1/2 place one (483) Arch Gusset Right on the right hand side so the top fits tight to (486) Beam 57-1/2 and the bottom fits tight to the side and flush to the front of (528) Panel Post and bottom of (581) Top Horizontal.
Step 10: Attach Arch Gussets Part 2 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. B: Make sure the assembly is still square and level then facing one Front Beam Assembly on the long side place one (483) Arch Gusset Right on the right hand side so the top fits tight to Front Beam Assembly and the bottom fits tight to the side and flush to the front of (528) Panel Post and bottom of (581) Top Horizontal.
Step 10: Attach Arch Gussets Part 3 Note: The bevelled ends on each gusset should always face away from the wood it is attaching to. Fig. 10.6 Inner Beam Assembly C: From the inside of the assembly, facing one Inner Beam Assembly place one (483) Arch Gusset Right on the right hand side so the top fits tight to Inner Beam Assembly and the bottom fits tight to the side and flush to the front of (528) Panel Post and bottom of (581) Top Horizontal and other gussets.
Step 11: Trellis Assembly Part 1 A: Interlock one (490) Short Trellis A with one (491) Long Trellis A then attach with one 1/4 x 1-3/4” Hex Bolt (with two 5/16” flat washer and one 1/4” lock nut) in the top hole and one Trellis Clip, in the bottom hole, on each side connecting with one 1/4 x 1-3/4” Hex Bolt (with one 1/4” lock nut). Trellis Clip should be flush to the bottom of the board. (fig. 11.1 and 11.
Step 11: Trellis Assembly Part 2 D: Repeat Steps A and B to create two Trellis C Assemblies and two Trellis D Assemblies with two (495) Short Trellis C, two (494) Long Trellis C, two (497) Short Trellis D and two (496) Long Trellis D. The Trellis D Assemblies do not get the 1/4 x 1-3/4” Hex Bolt (with two 5/16” flat washer and one 1/4” lock nut) in the top hole, only the Trellis Clips with 1/4 x 1-3/4” Hex Bolt (with one 1/4” lock nut) (fig. 11.3, 11.4 and 11.
Step 11: Trellis Assembly Part 3 Front Beam Assembly F: Place Trellis Assembly A on top of each Front and Inner Beam Assembly, centred on each (026) Splice then attach to (026) Splice, Front Beam Assemblies and Inner Beam Assemblies through the Trellis Clips with one #10 x 1-1/4” Pan Screw per clip. (fig. 11.6 and 11.7) Fig. 11.6 (026) Splice Inner Beam Assembly Hardware: 72‐ S12‐ #10 x 1‐1/4" Pan Screw Front Beam Assembly (026) Splice Trellis Assembly A Start here and work out on both sides Fig.
Step 11: Trellis Assembly Part 4 G: Follow with two Trellis Assembly Bs on each side of Trellis Assembly A, then Trellis Assembly C and Trellis Assembly D. Attach each with one #10 x 1-1/4” Pan Screw per clip. Short and Long Trellis’ are staggered as shown in fig. 11.3 from Part 2. (fig. 11.8, 11.9 and 11.10) Note: The distance between Trellis Assemblies should be 13-1/2”. Trellis Assembly B Trellis Assembly C Trellis Assembly D Fig. 11.
Step 12: Bar Assembly - Gussets A: On one short side place one (516) Bar Gusset against (528) Panel Post so the top meaures 40-1/8” from the bottom of (528) Panel Post. The longer end over hangs the outside of (528) Panel Post by 7-7/8”. Make sure gusset is level then attach (516) Bar Gusset to (528) Panel Post with three #8 x 2” Wood Screws. (fig. 12.1 and 12.2) Fig. 12.
Step 13: Bar Assembly - Shelf Frame Part 1 A: Flush to the ends and bottom of one (501) Front Back Shelf place one (502) Shelf Side Joist at each end and attach with two #8 x 1-1/2” Wood Screws per joist. Notice orientation of screw holes on face of boards. There will be a 5/8” overhang at the top of (501) Front Back Shelf. (fig. 13.
Step 13: Bar Assembly - Shelf Frame Part 2 Attach Shelf Frame D: Place Shelf Frame on top of both (498) Shelf Gussets so the front of the frame overhangs the gussets by 5/8”. Attach each (502) Shelf Side Joist to each (528) Panel Post with three #8 x 2” Wood Screws per joist. (fig. 13.2, 13.3 and 13.4) Fig. 13.4 HARDWARE (502) Shelf Side Joist Fig. 13.2 (501) Front Back Shelf 12‐S11 ‐ #8 X 2" W.S Notice Shelf overhangs 5/8" in front of gussets HARDWARE Front 5/8” 12‐S11 ‐ #8 X 2" W.
Step 13: Bar Assembly - Shelf Frame Part 3 Shelf Top Fig. 13.5 E: Place two (503) Shelf Tops in between (501) Front Back Shelves so the ends are flush with the outside of each (502) Shelf Side Joist then attach to each (500) Shelf Joist and (502) Shelf Side Joist with eight #8 x 1-1/2” Wood Screws per board. (fig. 13.5 and 13.6) HARDWARE 16‐S2 ‐ #8 X1‐1 2" W.S 2‐ Shelf Top Y50000‐503 HARDWARE 16‐S2 ‐ #8 X1‐1 2" W.S 2‐ Shelf Top Y50000‐503 Fig. 13.
Bar14: Frame Step Bar Assembly - Bar Frame Part 1 HARDWARE 16‐S2 ‐ #8 X 1‐1/2" W.S 2‐ y50000‐512 ‐Side Joist A: Flush to the ends and bottom of one (501) Front Back Shelf 1‐ place one (512) Side Joist at each y50000‐501 ‐FrontBack Shelfend and attach with two #8 x 1-1/2” Wood Screws per joist. Notice orientation of screw holes on face of boards. There 2‐ y50000‐508‐ Joist will be a 5/8” overhang at the top of (501) Front Back Shelf. (fig. 14.
Step 14: Bar Assembly - Bar Frame Part 2 D: Place Bar Frame on top of both (516) Bar Gussets so (510) Bar Back faces inwards and (501) Front Back Shelf faces out. (501) Front Back Shelf and (510) Bar Back overhangs the gussets by 5/8”. Attach each (512) Side Joist to each (528) Panel Post with three #8 x 2” Wood Screws per joist. (fig. 14.2 and 14.3) tach Bar Frame Fig. 14.3 HARDWARE 6‐S11 ‐ #8 X 2" W.
Step 14: Bar Assembly - Bar Frame Part 3 E: Flush to the bottom of both (579) Rail T/B on one Corner Post Assembly and 5/8” down from the top of (510) Bar Back attach one (509) End Joist to (579) Rail T/B with three #8 x 2-1/2” Wood Screws. Repeat for the other end of (510) Bar Back. (fig. 14.4 and 14.5) d JoistF: Attach (510) Bar Back to both (509) End Joists with two #8 x 1-1/2” Wood Screws per side. (fig. 14.4 and 14.5) Fig. 14.4 HARDWARE 6‐S3 ‐ #8 X 2½" W.S 4‐S2 ‐ #8 X1‐1 2" W.
Step 14: Bar Assembly - Bar Frame Part 4 G: Attach both (498) Shelf Gussets to each (502) Shelf Side Joist with two #8 x 3” Wood Screws per gusset. (fig. 14.6 and 14.7) Attach Gussets Shelf Barwith two #8 x 3” Wood Screws per gusset. (fig. 14.6 H: Attach both (516) Bar Gussets toto each (512) and Side Joist and 14.7) Fig. 14.6 Fig. 14.7 (512) Side Joist HARDWARE 8‐S4 ‐ #8 X 3" W.
Step 14: Bar Assembly - Bar Frame Part 5 I: On the left hand side of the Bar Frame place one (582) Bar Left against (190) Corner Post and (501) Front Back Shelf so the tops are flush and are tight. Attach (582) Bar Left to (190) Corner Post with two #8 x 1-1/2” Wood Screws and to (512) Side Joist with two #8 x 2-1/2” Wood Screws. (fig. 14.8 and 14.9) J: On the right hand side of the Bar Frame place one (583) Bar Right against (190) Corner Post and (501) Front Back Shelf so the tops are flush and are tight.
36‐S2 ‐ #8 X 1‐1 2" W.S Step 14: Bar Assembly - Bar Frame Bar6Top-Left & Right Part 2‐ Long Bar top Y50000‐51 1‐ Mid Bar top Y50000‐514 1‐ Short Bar top Y50000‐51 HARDWARE 36‐S2 ‐ #8 X 1‐1 2" W.S K: Place one (515) Short Bar Top tight to (501) Front Back Shelf then follow with one (514) Mid Bar Top so the notches fit around the Corner Panel Post then lastly place one (513) Long Bar Top tight to (510) Bar Back.
Step 15: Attach Canopy Part 1 A: Centre Charleston Canopy over the trellises, use the female snaps as a guide then screw two male snaps into each end of Trellis Assembly A. Connect male and female snaps. (fig. 15.1, 15.2, 15.3 and 15.4) Fig. 15.1 Charleston Canopy Fig. 15.2 Female Snap Trellis Assembly A PG 26 Trellis Assembly A Fig. 15.3 PG 26 Male Snap Warning! Canopy must be removed when not in use.
Step 15: Attach Canopy Part 2 B: From underath the Charleston Canopy tie each of the three velcro straps around Trellis Assembly A. (fig. 15.4 and 15.5) C: Pull Charleston Canopy tight along one short side using female snaps as a guide, mark location then install the male snaps along both Beam End Assemblies and (486) Beam 57-1/2. Connect male and female snaps. On the other short side repeat this step. (fig. 15.6 and 15.7) Fig. 15.4 Trellis Assembly A Fig. 15.5 Fig. 15.
Step 16: Attach Plaque A: Attach Gazebo ID Plaque to a prominent location on your Pergola with two #10 x 1-1/4” Pan Screws. This provides warnings concerning safety and important contact information. A tracking number is provided to allow you to get critical information or order replacement parts for this specific model. (fig. 16.1 and 16.2) Fig. 16.1 HARDWARE 2- #10 x 1-1/4" Pan Screw 1- ID plaque Fig.16.
NOTES 44 support@yardistrystructures.
NOTES 45 support@yardistrystructures.
Customer Registration Card - Tarjeta de Registro del Cliente - Carte d’inscription du client First Name - Primer Nombre - Prénom Initial - Incial - Initiale Street - Calle - Rue Last Name - Apellido - Nom de famille PO Box - Casilla postal Boîte postale City - Ciudad - Ville Apt. No. - App.
