Assembly Manual

ManualsBrandsYardline ManualsLawn & GardenStonecroft 12' x 10' Wood Storage Shed - Do It Yourself Assembly

16549

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Summary of content (103 pages)

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6549 STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-800-844-9273 or email: customerservice@backyardproductsllc.
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16549 06/05/2015 A Backyard Products Company STONECROFT GABLE 10' x 12' (305 x 366 cm) ACTUAL FLOOR SIZE IS 120 x 144" (304,8 x 365,8 cm) KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT! READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY. BEFORE YOU BEGIN • BUILDING RESTRICTIONS AND APPROVALS Be sure to check with local building department and homeowners association for specific restrictions and/ or requirements before building .
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TOOLS Required ❑ Phillips Optional ❑ Tool Belt/ ❑ Utility Knife Screwdriver Nail Pouch ❑ Shingle Blades ❑ Drill / Driver ❑ 1/8" Drill Bit ❑ 1/4" Drill Bit ❑ 5/16" Drill Bit ❑ 1/2" Drill Bit ❑ #2 Philips Drive Bit ❑ Caulk Gun ❑ Tin Snips (for drip edge) ❑ Paint Tools ❑ Chalk Line ❑ Safety Glasses ❑ Hammer ❑ Nail Gun ❑ Level • gun nails ❑ Hand Saw ❑ Pencil ❑ Ladder ❑ Tape Measure ❑ Square ❑ Gloves or Safety! Always use approved safety glasses during assembly.
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ADDITIONAL MATERIALS FOUNDATION OR FLOOR MATERIALS • This shed does not include leveling materials. • See the FLOOR LEVELING section on page 9 for recommended methods and suggested materials to properly level your floor, as this will vary depending on your specific site. COMPLETING YOUR SHED You will need these additional materials: 3-TAB SHINGLES ............................. 7 Bundles 1" GALVANIZED ROOFING NAILS.... 3 Lbs For shingles. PAINT FOR SIDING ..........................
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PARTS IDENTIFICATION AND SIZES Part identification letters are stamped on some parts. WOOD SIZE CONVERSION CHART Treated lumber is stamped: Nominal Board Size Actual Size 2" x 4"..............1-1/2" x 3-1/2" (3,8 x 8,9 cm) RS 1" x 4".................3/4" x 3-1/2" (1,9 x 8,9 cm) RS 2" x 3"..............1-1/2" x 2-1/2" (3,8 x 6,3 cm) Check these locations for part stamp. 1" x 3".................3/4" x 2-1/2" (3,8 x 6,3 cm) PARTS LIST INVENTORY YOUR PARTS before you begin.
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WALL PANELS / DOOR PARTS LIST x2 x2 x2 x2 x1 3/8 x 23-7/8 x 84" (1 x 60,6 x 213,4 cm) x1 LEFT DOOR x1 3/8 x 35-1/8 x 84" (1 x 89,2 x 213,4 cm) x1 5 3/8 x 48 x 84" (1 x 121,9 x 213,4 cm) RIGHT DOOR x1 x1 3/8 x 36-3/4 x 84" (1 x 93,3 x 213,4 cm) x7 3/8 x 36-3/4 x 84" (1 x 93,3 x 213,4 cm) 3/8 x 35-1/8 x 84" (1 x 89,2 x 213,4 cm)
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ROOF PANELS Roof panels are 7/16" (1,1 cm) thick. x1 NOTE: Panel parts are not stamped.
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DORMER WALL PANELS OSB Panel x1 7/16 x 20-3/16 x 61-1/4" (1,1 x 51,3 x 155,6 cm) x2 3/8 x 16-3/4 x 72" (1,0 x 42,5 x 182,9 cm) 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) x1 x1 x1 7/16 x 20 x 72" (1,1 x 50,8 x 182,9 cm) OSB Panel DORMER ROOF PANELS x2 7/16 x 4-1/2 x 64-1/2" (1,1 x 11,4 x 163,8 cm) x2 7/16 x 35-7/8 x 67-5/8" (1,1 x 91,1 x 171,8 cm) SHELF - WORKBENCH - LOFT x6 PHA x6 LR x2 KP 1 x 4 x 96" (2,5 x 10,2 x 243,8 cm) x3 TP 2 x 4 x 9
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FASTENERS & HARDWARE NAIL BOXES x4 BOXES x8 BOXES 3" (7,6 cm) 2" (5,1 cm) FASTENER/HARDWARE BAG x130 1-1/2" (3,8 cm) x380 2" (5,1 cm) x165 3" (7,6 cm) x32 2" (5,0 cm) x105 x2 1-5/8" (4,1 cm) x145 x4 3/4" (1,9 cm) x35 (NOT ACTUAL SIZE) x2 1" (2,5 cm) 3/8" x5-1/2" (1 cm x 14 cm) Hex Bolt 3/8" (1 cm) Flat Washer 3/8" (1 cm) Lock Nut VENT/ DOOR HARDWARE/ WINDOW Handle (locking) with Screws x2 1-1/4” x2 16-1/4" x 24" (41,3 x 56,5 cm) x2 x1 x2 x2 x4 9" x 27" (22,8 x 68,5 cm) 8"
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FLOOR LEVELING OPTIONS There are multiple ways to level your floor frame. Our recommended leveling method is shown below. Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS • 3" Screws angled into 4x4. • (2) at each point frame • and 4x4 touch. 12" (30,5 cm) R O O D MATERIAL REQUIRED x3 4" x 4" x 10' (10 x 10 x 304,8 cm) Treated Lumber Fasteners for Frame to 4"x 4". 12" (30,5 cm) Measurements to centers of 4x4's. (3" Screws shown as one option.
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CONCRETE FOUNDATION Your kit contains all materials to construct a wooden floor. If you choose to install your kit on a concrete slab refer to the diagram below. Treated Sill Plate Caulk between sill plate and concrete. C B 3-1/2" (8,9 cm) A 4" (10,2 cm) Building Size Actual Size 10'x 12' (243,8 x 365,8 cm) B A 120" x 144" (304,8 x 365,8 cm) 120" (304,8 cm) 137" (348 cm) C 144" (365,8 cm) Requires: x2 2" x 4" x 11' (5,1 x 10,2 x 424 cm) MUST be treated lumber.
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10' x 8' FLOOR FRAME PARTS REQUIRED: x2 x42 x2 2 x 4 x 72" (5 x 10 x 183 cm) Treated Wood 3" (7,6 cm) 2 x 4 x 48" (5 x 10 x 122 cm) Treated Wood x9 Look for TREATED 2 x 4 x 93" (5 x 10 x 236,2 cm) Treated Wood BEGIN Stamp You will build two floor sections. 1 Orient parts as shown on flat surface. Measure and mark. 2 Use two 3" nails at each mark. Section 1 120" (305 cm) 104" (264,2 cm) 88" (223,5 cm) HINT: For easier nailing stand on frame.
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10 x 4' FLOOR FRAME PARTS REQUIRED: x2 x2 x9 x42 3" (7,6 cm) 2 x 4 x 96" (5 x 10 x 243,8 cm) Treated Wood Look for 2 x 4 x 24" (5 x 10 x 61cm) Treated Wood TREATED Stamp 2 x 4 x 45" (5 x 10 x 114,3 cm) Treated Wood 3 Orient parts as shown on flat surface to build floor section 2. Measure and mark. 4 Use 3" nails at each mark and at seams. Section 2 DO OR Section 1 HINT: For easier nailing stand on frame.
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10 x 12' FLOOR FRAME x64 5 3" (7,6 cm) Put both floor sections together and attach as shown using 3" nails. Section 2 DO OR Section 1 (4) Nails per side, stagger pattern. 120" (305 cm) DO 144" (365,8 cm) OR FINISH 6 You have finished your floor frame. Proceed to level and square frame.
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LEVEL AND SQUARE FLOOR FRAME Before attaching floor decking, it is important to level and square the floor frame. A level and square floor frame is required to correctly construct your shed. BEGIN See page 7 for the preferred floor leveling method. 1 2 Use level and check the frame is level before applying floor panels. 3 Check for frame squareness by measuring diagonally across corners. If the measurements are the same, the frame is square.
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FLOOR PANELS PARTS REQUIRED: x62 2" (5,1 cm) 5/8 x 48 x 96" (1,6 x 121,9 x 243,8 cm) x1 Ensure your floor frame is square by installing one panel and squaring frame. BEGIN 1 Attach the 48 x 96" panel with the rough side up (painted-grid lines side) with the 48" edge and corner flush to the floor frame (Fig A). Secure panel with two 2" nails in the corners. 2 Move to the opposite side.
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FLOOR PANELS PARTS REQUIRED: x124 5/8 x 23-7/8 x 48" (1,6 x 60,6 x 122 cm) x1 x2 5/8 x 48 x 96" (1,6 x 122 x 243,8 cm) 5 2" (5,1 cm) 5/8 x 23-7/8 x 96" (1,6 x 60,6 x 243,8 cm) x1 Continue installing panels with rough side up (painted grid lines). 76 Use grid lines on panel for 2" nails 6" apart on edges, and 12" apart inside panels. FINISH 7 You have finished attaching your floor panels.
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IMPORTANT! Check the floor frame is level after installing floor panels. Re-level if needed. • The floor should be used as a stable work surface for wall construction. HINT: • Organize your assembly procedure during the build process to avoid over-handling of the walls.
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MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: x3 PVA x6 3" (7,6 cm) 2 x 4 x 5-7/8" (5,1 x 10,2 x 14,9 cm) For an even and flat roof it is very important to assemble your trusses using the following method: You will build a rafter jig using the gable end of floor and three PVA parts as shown. ¸1 BEGIN 2 Secure one PVA flush to the floor deck using two 3" screws. Measure over 120-3/4" and install a second PVA flush to the floor deck. PVA will overhang the floor. Secure using two 3" screws.
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MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: x4 1-5/8" (4,1 cm) OSB OR WOOD GRAIN x4 x44 2" (5,1 cm) 6 x 24" (15,2 x 61 cm) x4 ECN 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) ¸1 BEGIN 2 Place two rafters ECN into the jig as shown. Keep ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A). Apply glue to rafters where gusset will attach (Fig. B). Place gusset onto ECN holding a 1/4" gap from edge (Fig.
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MAIN ROOF TRUSS ASSEMBLY PARTS REQUIRED: x4 1-5/8" (4,1 cm) OSB OR WOOD GRAIN x2 x20 2" (5,1 cm) 6 x 24" (15,2 x 61 cm) x4 ECN 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) 5 Place two rafters ECN into the jig as shown. 6 Keep ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A). Apply glue to rafters where gusset will attach (Fig. B). Place gusset onto ECN holding a 1/4" gap from edge (Fig.
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DORMER TRUSS ASSEMBLY PARTS REQUIRED: x3 PVA x6 3" (7,6 cm) 2 x 4 x 5-7/8" (5,1 x 10,2 x 14,9 cm) For an even and flat roof it is very important to assemble your trusses using the following method: You will build a rafter jig using the gable end of floor and three PVA parts as shown. ¸1 BEGIN 2 Secure one PVA flush to the floor deck using two 3" screws. Measure over 120-3/8" and install a second PVA flush to the floor deck. PVA will overhang the floor. Secure using two 3" screws.
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DORMER TRUSS ASSEMBLY (CENTER 2 GUSSET) PARTS REQUIRED: OSB OR WOOD GRAIN 4-13/16 x 24" (12,2 x 61 cm) x6 x3 KGA x3 ECN ¸1 x2 1-5/8" (4,1 cm) x66 2" (5,1 cm) 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) BEGIN 2 Place rafters KGA and ECN into the jig as shown. Keep KGA and ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A). Apply glue to rafters where gusset will attach (Fig. B).
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DORMER TRUSS ASSEMBLY (RIGHT 1 GUSSET) PARTS REQUIRED: x20 OSB OR WOOD GRAIN 4-13/16 x 24" (12,2 x 61 cm) x2 x2 KGA x2 ECN x4 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2" (5,1 cm) 1-5/8" (4,1 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) 7 Place rafters KGA and ECN into the jig as shown. 8 Keep KGA and ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A). Apply glue to rafters where gusset will attach (Fig. B).
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DORMER TRUSS ASSEMBLY (LEFT 1 GUSSET) PARTS REQUIRED: OSB OR WOOD GRAIN 4-13/16 x 24" (12,2 x 61 cm) x2 x2 KGA x2 ECN x1 TEMPORARY OSB PANEL 7/16 x 7-11/16 x 24" (1,1 x19,5 x 61 cm) x20 x4 2 x 4 x 61-13/16" (5,1 x 10,2 x 157 cm) 2" (5,1 cm) 1-5/8" (4,1 cm) 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) 7 Place rafters KGA and ECN into the jig as shown. 8 Keep KGA and ECN firm against outside PVA's as shown (Fig.A) and push rafters tight to the middle PVA. Rafters should touch at tips (Fig. A).
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DOOR HEADER PARTS REQUIRED: x2 x1 ¸1 x12 KMA 3" (7,6 cm) 2 x 4 x 59" (5,1 x 10,2 x 149,9 cm) Filler 7/16 x 3-1/2 x 59" (1,1 x 8,9 x 149,9 cm) BEGIN 2 Apply wood glue to both sides of 3-1/2" x 59" Filler. Nail together using 3" nails in a staggered pattern (Fig. A). Fig. A Stagger nail pattern 3-1/2" x 59" Filler KMA KMA FINISH 3 You have finished assembling your door header.
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FRONT WALL WINDOW FRAMES PARTS REQUIRED: x4 x2 x4 x12 KJA 3" (7,6 cm) 2 x 4 x 21-3/8" (5,1 x 10,2 x 54,3 cm) KHA 2 x 4 x 24-1/2" (5,1 x 10,2 x 62,2 cm) TK 2 x 4 x 80" (5,1 x 10,2 x 203,2 cm) You will build two window frame assemblies (Fig.A). BEGIN 1 Orient parts on edge on floor. Measure and mark. 2 Use two 3" nails at each mark. HINT: For easier nailing stand on frame. 16-1/2" (41,9 cm) 3" (7,6 cm) Nails KJA KHA Fig.
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FRONT WALL FRAME PARTS REQUIRED: x2 ST x1 x4 x1 2 x 4 x 44" (5,1 x 10,2 x 111,8 cm) SP 2 x 4 x 48" (5,1 x 10,2 x 122 cm) x46 x1 COA TK 3" (7,6 cm) x1 2 x 4 x 8" (5,1 x 10,2 x 20,3 cm) 2 x 4 x 80" (5,1 x 10,2 x 203,2 cm) x2 TP 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) Header Assembly 2 x 4 x 59" (5,1 x 10,2 x 149,9 cm) YFA 2 x 4 x 68-1/2" (5,1 x 10,2 x 174 cm) BEGIN 1 Orient parts on edge on floor. Measure and mark. 2 Use two 3" nails at each mark. HINT: For easier nailing stand on frame.
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FRONT WALL FRAME PARTS REQUIRED: x16 x2 Window Frame Assembly 3 Place Window Frame Assembies as shown. Measure and mark. Secure with 3" nails. 3" (7,6 cm) HINT: For easier nailing stand on frame.
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FRONT WALL FRAME PARTS REQUIRED: x17 3" (7,6 cm) x2 COA 2 x 4 x 8" (5,1 x 10,2 x 20,3 cm) x2 KIA 7/16" (11 mm) Drill Bit 2 x 4 x 14" (5,1 x 10,2 x 35,6 cm) 4 Orient parts as shown. Measure and mark. Secure with 3" nails. HINT: For easier nailing stand on frame. Before installing KIA on left side pre-drill a 7/16" hole (Fig. A). This part will be used when assembling your loft. (Do not nail through hole.) 1-3/4" (4,4 cm) TOP 7/16" (11 mm) pre-drill 1-3/4" (4,4 cm) 120" (304,8 cm) Fig.
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FRONT WALL PANELS PARTS REQUIRED: GAA 35-1/8 x 84" (89,2 x 213,4 cm) x1 LEFT x17 2" (5,1 cm) 3/4" GAUGE BLOCK BEGIN 1 Place left 35-1/8" x 84" panel onto wall frame flush to top of frame with primed side up as shown. Use the gauge block to mark the 3/4" measurement on the wall stud. Secure panel with 2" nails 6" apart apart on edges and 12" apart inside panel. Flush BEGIN HERE For squareness maintain Flush at top of panel and 3/4" measurement along panel edge.
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FRONT WALL PANELS PARTS REQUIRED: x60 2" (5,1 cm) 36-3/4 x 84" (93,3 x 213,4 cm) 36-3/4 x 84" (93,3 x 213,4 cm) x1 LEFT 2 x1 RIGHT Place left 36-3/4" x 84" panel onto wall frame flush to top of frame with primed side up. Ensure panel maintains flush along edge and are flush to top of installed panel as shown. Secure panel with 2" nails 6" apart apart on edges. For squareness maintain flush along panel edges.
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FRONT WALL PANELS PARTS REQUIRED: x58 x1 x2 2" (5,1 cm) 3" (7,6 cm) 35-1/8 x 84" (89,2 x 213,4 cm) TEMPORARY SUPPORT OO 1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm) x1 RIGHT 4 Place right 35-1/8" x 84" panel onto wall frame primed side up. Ensure panel maintains flush along edge and is flush to top of installed panel as shown. Secure panel with 2" nails 6" apart apart on edges and 12" apart inside panel. 5 Use OO as a temporary support brace to hold 56" measurement.
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BACK WALL FRAME PARTS REQUIRED: x2 SP x7 TK x2 TP x32 3" (7,6 cm) 2 x 4 x 48" (5,1 x 10,2 x 121,9 cm) 2 x 4 x 80" (5,1 x 10,2 x 203,2 cm) 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) BEGIN HINT: For easier nailing stand on frame. 1 Orient parts on edge on floor. Measure and mark.
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BACK WALL PANELS PARTS REQUIRED: x45 2" (5,1 cm) GAA x1 48 x 84" (121,9 x 213,4 cm) 3/4" GAUGE BLOCK Ensure your wall frame is square by installing one panel and squaring frame. 3 Place 48 x 84" panel onto wall frame flush to top of frame with primed side up as shown. Use the gauge block to mark the 3/4" measurement on the wall stud. Secure panel with two 2" nails in the corners (Fig. A). 4 Move to the opposite end.
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BACK WALL PANELS PARTS REQUIRED: x90 2" (5,1 cm) GAA x2 3/4" GAUGE BLOCK 48 x 84" (121,9 x 213,4 cm) For squareness maintain flush and 3/4" measurement along panel edges. 6 Place center 48" x 84" panel on frame as shown with primed side facing up. Flush 3/4" (1,9 cm) Nail using 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) Primed side up 6" (15,2 cm) 3/4" GAUGE BLOCK 48" (121,9 cm) 7 Place end 48" x 84" panel on frame as shown with primed side facing up.
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GABLE END WALLS PARTS REQUIRED: x6 x2 x20 3" (7,6 cm) TK 2 x 4 x 80" (5 x 10,2 x 203,2 cm) STL x2 YFA 2 x 4 x 68-1/2" (5,1 x 10,2 x 174 cm) 2 x 4 x 44-1/2" (5,1 x 10,2 x 113 cm) YOU WILL BUILD TWO GABLE END WALLS. BEGIN 1 Orient parts on edge on floor. Measure and mark. 2 Use two 3" nails at each mark. HINT: For easier nailing stand on frame.
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GABLE END WALLS PARTS REQUIRED: x52 GAA 3/4" GAUGE BLOCK 48 x 84" (122 x 213,4 cm) x1 2" (5,1 cm) 2 Place 48" x 84" panel with primed side up onto frame flush at top and with a 3/4" gap on right side. Maintain 3/4" measurement along edge. 3 Secure panel to frame using 2" (5,1 cm) nails 6" (15,2 cm) apart along edges. Flush 3-1/2 (8,9 cm) 3/4" (1,9 cm) 12" (30,5 cm) BEGIN HERE For squareness maintain flush and 3/4" measurement along panel edges.
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GABLE END WALLS PARTS REQUIRED: x90 2" (5,1 cm) 23-7/8 x 84" (60,6 x 213,4 cm) x1 48 x 84" (122 x 213,4 cm) x1 4 Place 23-7/8" x 84" primed side up and flush with installed 48" x 84" panel edge. Ensure panel is flush at top. Secure using 2" (5,1 cm) nails 6" (15,2 cm) apart on edges. 5 Place 48" x 84" primed side up and flush with installed 23-7/8" x 84" panel edge. Ensure panel is flush at top. Secure using 2" (5,1 cm) nails 6" (15,2 cm) apart on edges and 12" (30,5 cm) apart on inside of panel.
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BACK WALL INSTALLATION PARTS REQUIRED: x1 x12 TEMPORARY SUPPORT 1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm) OO x2 x25 3" (7,6 cm) 3" (7,6 cm) 2" (5,1 cm) BEGIN Stand back wall on floor. 1 Center back wall assembly on the 144" (365,8 cm) floor dimension. 2 Use OO as a temporary brace. Secure with two 3" screws. OO R O O D (36 144 5, 8 " cm ) 3" (7,6 cm) Screws 3 First, nail lower edge of panel to floor frame using 2" nails 6" apart. Angle nail to hit floor frame (Fig. A).
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GABLE END WALL INSTALLATION PARTS REQUIRED: x22 2" (5,1 cm) x10 x14 x1 3" (7,6 cm) 1-1/2" (3,8 cm) 3" (7,6 cm) x2 2" (5,1 cm) BEGIN Stand gable end wall on floor. STEP 1 FIRST SCREW It is important to secure the gable end wall in the following order: 1 2" (3,8 cm) Screw Flush Flush Fig. A 2" (5,1 cm) Screw Set gable end wall on floor and secure top of wall using one 2" screw into top plate (Fig A). ENSURE TOP OF WALL FRAMES ARE FLUSH.
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FRONT WALL INSTALLATION PARTS REQUIRED: x1 x3 OO x2 1-1/2 x 2-1/2 x 69" (3,8 x 6,3 x 175,3 cm) x25 2" (5,1 cm) x14 3" (7,6 cm) 2" (5,1 cm) 1-1/2" (3,8 cm) BEGIN Stand front wall on floor. 1 Center front wall assembly on the 144" (365,8 cm) floor dimension. 2 Use OO as a temporary brace. Secure with two 3" screws. (36 144" 5, 8 cm ) Panel Flush R O O D 3" (7,6 cm) Screws OO 3 Secure top of wall using one 2" screw into top plate (Fig A). Fig. C BE SURE TOP OF WALL FRAMES ARE FLUSH.
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FRONT WALL INSTALLATION PARTS REQUIRED: x10 3" (7,6 cm) x16 2" (5,1 cm) 7 Nail lower edge of panels to floor frame using 2" nails 6" apart. Angle nail to hit floor frame (Fig. D). 8 Secure front wall bottom plates to floor using 3" nails (Fig. D). 3" (7,6 cm) Nails 6" (15,2 cm) Nail 2" nails first. R O O D 3" (7,6 cm) Nails 2" (5,1 cm) Nails Fig. D FINISH 9 You have finished standing your front wall.
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GABLE END WALL INSTALLATION PARTS REQUIRED: x40 x2 x4 2" (5,1 cm) x6 3" (7,6 cm) 2" (5,1 cm) x28 3" (7,6 cm) 1-1/2" (3,8 cm) BEGIN Remove Temporary Supports and stand gable end wall on floor. It is important to secure the gable end wall in the following order: 1 Set second gable wall on floor and secure using one 2" screw on each side (Fig A). ENSURE TOP WALL FRAMES ARE FLUSH. Flush 2" (5,1 cm) Screw Flush Fig. A Flush Flush 2" (5,1 cm) Screw 2" (5,1 cm) Screw Flush Fig.
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GABLE END WALL INSTALLATION PARTS REQUIRED: Nail lower edge of panels to floor using 2" nails 6" apart. Angle nail to hit floor frame (Fig. C). 3 2" (5,1 cm) Nails 6" (15,2 cm) Angle nail to hit floor frame. 6" (15,2 cm) Fig. C 3" (7,6 cm) Screw 4 Nail gable wall panels to front and back wall studs using 1-1/2" nails 6" apart (Fig. E ). Fig. F 5 Secure gable wall to floor using 3" nails (Fig. E).
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GABLE PANELS PARTS REQUIRED: x2 RL x16 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 1-1/2" (3,8 cm) x2 ECA TEMPORARY SUPPORT 2 x 4 x 75-1/4" (5,1 x 10,2 x 191,1 cm) x2 x2 x2 BEGIN 1 You will build TWO assemblies. Orient RL and ECA on flat as shown. 2 Place LEFT front gable panel as shown and secure using 1-1/2" nails. RL (on flat) ECA 1-1/2" (3,8 cm) Nails 1-3/4" (4,5 cm) 1-1/2" (3,8 cm) Primed side up 3 Place second RL as shown. Place MIDDLE front gable panel flush to installed left panel.
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GABLE LADDERS PARTS REQUIRED: x72 3" (7,6 cm) x16 CLA 2 x 4 x 4-7/8" (5,1 x 10,2 x 12,4 cm) x8 ECA 2 x 3 x 75-1/4" (5,1 x 7,6 x 191,1 cm) BEGIN 1 Orient parts as shown (Fig. A). You will build FOUR assemblies (Fig. B). 2 Arrange, measure and mark locations of four CLA as shown place ECA on top. Secure using 3" screws as shown (Fig. A). Ensure parts are flush along edges. Fig. A 47-1/4" (120 cm) 23-1/4" (59,1 cm) 3" (7,6 cm) Screws Flush 3 x4 Fig.
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GABLE ASSEMBLIES PARTS REQUIRED: x8 x4 PVA x2 Gable Assemblies 3" (7,6 cm) x36 1-5/8" (4,1 cm) 2 x 4 x 5-7/8" (5,1 x 10,2 x 14,9 cm) x2 Ladder Assemblies 7 Orient gable and ladder assemblies as shown (Fig. E). You will build TWO complete assemblies. 8 Ensure gable panels are flush at peak of ladder and flush along top edge of ladder assembly. Secure using 1-5/8" screws as shown (Fig. E). Primed side down 1-5/8" (4,1 cm) Screws Fig.
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GABLE UNITS PARTS REQUIRED: x8 3" (7,6 cm) x42 2" (5,1 cm) x2 Gable Units It is important to secure the gable unit in the following order: BEGIN 1 Stand gable unit on gable wall top plate. Measure 1-1/2" down from top plate and mark at each side as shown. Hold secure with one 2" nail on each side as shown. BE SURE GABLE UNIT IS CENTERED ON WALL BEFORE NAILING.
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TRUSSES PARTS REQUIRED: x2 ¸1 x24 Pre-assembled truss with 2 gussets x2 3" (7,6 cm) Pre-assembled truss with 1 gusset BEGIN Rest first truss with 2 gussets on top plate, aligned over back wall stud and front wall window crippler at 24-3/8" measurement from inside of gable panel. Ensure rafter notch is tight to side wall (Fig. A, Fig B). 2 Secure rafter to top plate with one 3" screw from under top plate (Fig. B, C). 3 Continue securing rafter to top plate with two 3" screws above notch (Fig.
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DORMER WALL & OVERHANG FRAMES PARTS REQUIRED: x4 x2 KDA 2 x 4 x 2-7/8" (5,1 x 10,2 x 7,3 cm) x2 x32 TM KFA 2 x 4 x 14-5/16" (5,1 x 10,2 x 36,4 cm) ¸1 3" (7,6 cm) 2 x 4 x 72" (5,1 x 10,2 x 180,7 cm) x2 KEA 2 x 4 x 71-1/8" (5,1 x 10,2 x 180,7 cm) BEGIN 2 Orient parts on edge on floor. Measure and mark. HINT: For easier nailing stand on frame. Use two 3" nails at each mark.
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DORMER PARTS REQUIRED: x18 3" (7,6 cm) OSB Panel 7/16 x 20-3/16 x 61-1/4" (1,1 x 51,3 x 155,6 cm) x2 1-1/2" (3,8 cm) Pre-assembled dormer wall frame x1 ¸1 x12 BEGIN Place 20-3/16" x 61-1/4" dormer inner panel flush to front wall top plate and resting on top plate. Ensure dormer panel is flush along bottom of rafter. 2 Secure with 1-1/2" nails as shown. 1-1/2" (3,8 cm) Nails Fl us h 20-3/16 x 61-1/4" Fig.
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DORMER PARTS REQUIRED: x32 TEMPORARY OSB SPACER x1 x8 7/16 x 7-7/8 x 23-7/8" (1,1 x 20,0 x 60,6 cm) x1 Pre-assembled dormer truss with 1 gusset (for LEFT side) x12 2" (5,1 cm) 1-1/2" (3,8 cm) 3" (7,6 cm) Pre-assembled dormer with 1 gusset x1 truss (for RIGHT side) x1 OSB Panel 20 x 72" (50,8 x 182,9 cm) 6 Place 20" x 72" OSB panel against front wall frame and resting on top of door panels. 7 Secure front dormer panel with 2" nails 6" apart along edge.
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DORMER PARTS REQUIRED: x3 x18 3" (7,6 cm) Pre-assembled dormer truss with 2 gussets 11 Rest first truss on dormer frame and back wall top plate. Align truss over back wall stud and at 13-1/2" measurement from outside of rafter. Ensure rafter notch is tight to side wall (Fig. D, Fig G). 12 Secure truss to top plate with one 3" screw from under dormer frame and back wall top plate (Fig. E, F). 13 Continue securing rafter to top plate with two 3" screws above notch (Fig. E, F).
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DORMER PARTS REQUIRED: x4 3" (7,6 cm) Pre-assembled overhang frame x1 16 Place pre-assembled overhang unit between truss ends as shown. Ensure overhang unit is flush with ends. Secure with 3" screws. ● HINT: Use a "C" clamp at each side to hold frame flush and square with trusses during installation. Flush Pre-assembled overhang unit Flush 3" (7,6 cm) Screws FINISH 17 You have finished pre-assembling your dormer. Proceed to install roof panels.
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ROOF PANELS PARTS REQUIRED: x2 x234 BEGIN 1 3/4" GAUGE BLOCK x2 7/16 x 27-1/4 x 48" (1,1 x 69,2 x 121,9 cm) 2" (5,1 cm) 7/16 x 32-5/8 x 48" (1,1 x 82,9 x 121,9 cm) Roof panels may cause serious injury until securely fastened. You must square the roof by attaching one 32-5/8 x 48" panel at this time. You will use the panel's long edge as a lever to bring your roof into square. Place the 32-5/8 x 48" roof panel as shown with the rough side up.
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ROOF PANELS PARTS REQUIRED: 3 Nail the roof panel using 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) 6" (15,2 cm) 4 Place the 27-1/4" x 48" roof panel as shown with the rough side up. Use a gauge block to ensure the panel measures 3/4" (1,9 cm) along the length of the rafter (Fig. C) Panel should be flush with end of rafter (Fig. B) and flush along edge of installed panel. Secure with 2" nails 6" apart on edge and 12" apart inside panel. Gauge Block Fig.
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ROOF PANELS PARTS REQUIRED: 7/16 x 48 x 96" (1,1 x 121,9 x 243,8 cm) x1 7 Place 48" x 96" upper roof panel with the rough side up and flush with edges of all installed panels. Flush Use a gauge block to ensure the panel measures 3/4" (1,9 cm) along the length of the rafter (Fig. A). (12 4 1,9 8 x x 2 96" 42 ,8 cm ) Secure the lower edge of roof panel using two 2" nails in corners as shown. Flush Two Nails NAIL FIRST Flush NOTE: End-measurement from outside of gable.
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ROOF PANELS PARTS REQUIRED: x2 7/16 x 27-1/4 x 32-5/8" (1,1 x 69,2 x 82,9 cm) 9 Nail the roof panels using 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) 6" (15,2 cm) 10 Place the 27-1/4" x 32-5/8" roof panels as shown with the rough side up. Panels should be flush along edge of installed panels and outer edge of gable frame. Secure with 2" nails 6" apart on edge and 12" apart inside panel.
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ROOF PANELS (Front) PARTS REQUIRED: 7/16 x 27-1/4 x 44-5/8" (1,1 x 69,2 x 113,3 cm) x2 7/16 x 44-5/8 x 48" (1,1 x 113,3 x 121,9 cm) x2 Roof panels may cause serious injury until securely fastened. BEGIN 1 Place a 44-5/8 x 48" roof panel as shown with the rough side up. Ensure panel is flush with end of rafter (Fig. A) and gable outer frame as shown. Secure with 2" nails 6" apart on edges and 12" apart inside panel. 12" (30,5 cm) 6" (15,2 cm) 44 -5/ Flush at rafter ends. 8x 48 " Fig.
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ROOF PANELS (Front) PARTS REQUIRED: x1 x1 7/16 x 7-11/16 x 24" (1,1 x19,5 x 61 cm) 5 7/16 x 7-11/16 x 48" (1,1 x 19,5 x 121,9 cm) Place 7-11/16" x 24" and 7-11/16" x 48" roof panels as shown with the rough side up. Ensure panels are flush with edge of installed panels as shown. Secure with 2" nails 6" apart. 7-1 1/1 6x Flush 48 " 6" (15,2 cm) 7-1 1/1 6x Flush FINISH 6 You have finished installing your front roof panels.
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DORMER FELT / FLASHING PARTS REQUIRED: (x40) 1" GALVANIZED ROOFING NAILS (x3) 4" x 32" Aluminum Flashing Cards #15 ROOFING FELT o 2" Pre-Bend 90 2" Read roofing instructions beginning at Page 93 for roofing felt and shingle installation. Follow insructions below for dormer roofing felt and flashing installation. BEGIN 1 Install roofing felt around dormer prior to flashing. Overlap felt layers by 3". Wrap corners with felt before installing larger pieces. Secure felt with 1" roofing nails as shown.
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DORMER FLASHING / SHINGLES PARTS REQUIRED: (x40) 1" GALVANIZED ROOFING NAILS 4 (x30) 5" x 7" Aluminum Flashing Cards o 2-1/2" Pre-Bend 90 2-1/2" Trim, bend and nail a 5" x 7" flashing at the dormer corner (Fig. B). Secure flashing with 1" nails. Lay first row of shingles on top of flashing (Fig. C). Secure shingles with 1" roofing nails. Lay second row of shingles up to side of dormer (Fig. C). Secure with 1" roofing nails.
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DORMER OUTER WALL PANELS PARTS REQUIRED: 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) x1 ¸1 x10 x1 x50 3/4" (1,9 cm) x1 2" (5,1 cm) 3/8 x 16-3/4 x 72" (1,1 x 42,5 x 182,9 cm) BEGIN Align 16-3/4" x 72" front panel flush with OSB window openings (Fig. A) and flush at sides (Fig. B). Secure with 2" nails into front dormer frame as shown. Space nails 6" apart along edges. HINT: Ensure window cutouts align with OSB panel cutouts. Fig.
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DORMER OUTER WALL PANELS PARTS REQUIRED: 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) x1 3 x10 3/8 x 16-11/16 x 58" (1,1 x 42,4 x 147,3 cm) 3/4" (1,9 cm) x1 Working from inside of shed, secure bottom of 16-11/16" x 58" outer side panel with 3/4" screws through side OSB panel. HINT: Have someone from outside dormer press in on bottom of outer side panel (Fig. D). Set (5) 3/4" screws at 2" up from bottom of inner panel lower edge. Do not over-drive screws.
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DORMER ROOF UNIT PARTS REQUIRED: x2 x1 x14 1-5/8" (4,1 cm) KNA TEMPORARY SUPPORT 2 x 4 x 52-1/2" (5,1 x 10,2 x 133,3 cm) KKA x2 2 x 6 x 81" (5,1 x 15,2 x 205,7 cm) 7/16 x 35-7/8 x 67-5/8" (1,1 x 91,1 x 171,8 cm) BEGIN 1 Place KKA on floor or other flat surface. Measure and mark KKA at center point (Fig. A). 2 Place 35-7/8" x 67-7/8" roof panel on top of KKA with the rough side up. Ensure panel is on center mark and flush along front edge.
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DORMER SIDE SOFFIT ASSEMBLIES PARTS REQUIRED: x12 KNA x2 2" (5,1 cm) 2 x 4 x 52-1/2" (5,1 x 10,2 x 133,3 cm) x1 QNL 19/32 x 3-1/2 x 58-5/8" (1,5 x 8,9 x 148,9 cm) x1 QNR 19/32 x 3-1/2 x 58-5/8" (1,5 x 8,9 x 148,9 cm) YOU WILL BUILD A LEFT AND A RIGHT SOFFIT ASSEMBLY. BEGIN 1 Orient parts as shown on a flat surface. Slide part QNR until angle hits corner of KNA (Fig. A). 2 Secure with (6) 2" screws. QNL KNA Primed Side IN QNR Fig.
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DORMER ROOF PARTS REQUIRED: x46 2" (5,1 cm) Pre-assembled DORMER ROOF UNIT x1 Roof panels may cause serious injury until securely fastened. Two people are recommended. BEGIN 1 Place DORMER ROOF UNIT on dormer. 2 Ensure KKA 2" x 6" extends past dormer panel by 4-1/8" at both sides (Fig. A) and is tight against front dormer panel. 3 Mark truss locations on DORMER ROOF UNIT and secure with 2" nails 6" apart along panel edges and 12" apart in panel centers.
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DORMER ROOF PARTS REQUIRED: x2 x8 3" (7,6 cm) 2" (5,1 cm) Pre-assembled SOFFIT UNIT (Right) x1 x1 Pre-assembled SOFFIT UNIT (Left) 4 Place SOFFIT UNIT tight against dormer wall and flush with front soffit board KKA. 5 Secure soffit unit with 2" screws (Fig. C). 6 Toe-screw soffits together with 3" screws (Fig. B). Flush KKA Fig. B Flush KKA Fig. C x4 2" (5,1 cm) Screws 7 Repeat Steps 4-6 for other soffit unit.
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DORMER ROOF PARTS REQUIRED: x12 1-5/8" (4,1 cm) x2 7/16 x 4-1/2 x 64-1/2" (1,1 x 11,4 x 163,8 cm) 8 Place 4-1/2" x 64-1/2" dormer roof panels on either side of installed dormer roof panels. Hold flush to front and along panel seam. 9 Secure with 1-5/8" screws in a staggered pattern as shown. 4-1/2" x 64-1/2" Flush Flush Flush Flush Flush -Staggered Pattern- 4-1/2" x 64-1/2" Flush FINISH 10 1-5/8" (4,1 cm) Screws You have finished installing your dormer roof and soffits.
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DORMER FASCIA PARTS REQUIRED: x26 MGA x1 2" (5,1 cm) 19/32 x 2-1/2 x 82-3/16" (1,5 x 6,3 x 208,8 cm) MHL x1 x1 MHR 19/32 x 2-1/2 x 64-1/2" (1,5 x 6,3 x 163,8 cm) 19/32 x 2-1/2 x 64-1/2" (1,5 x 6,3 x 163,8 cm) BEGIN 1 Place MHR flush with side and front of roof panel. 2 Secure with 2" finish nails. 3 Repeat Steps 1-2 for MHL. MHL Flush Flush Flush MHR 2" (5,1 cm) Finish Nails Flush 4 Place MGA flush with roof panels and flush with MHR and MHL (Fig. A).
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DORMER WINDOWS PARTS REQUIRED: x8 x2 3/4" (1,9 cm) 9" x 27" (22,8 x 68,5 cm) ¸1 BEGIN 2 Seal windows with high-quality exterior-grade caulk before installing. Attach windows using (4) 3/4" (1,9 cm) screws as shown. x4 3/4" Screws per window HINT: Caulk behind frame near edge before installing. You must caulk around windows to validate warranty. FINISH 3 You have finished installing your dormer windows.
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DORMER TRIM x29 PARTS REQUIRED: x1 QMA x1 19/32 x 3-1/2 x 9" (1,5 x 8,9 x 22,9 cm) x2 MCA x2 EY 19/32 x 2-1/2 x 62" (1,5 x 6,3 x 157,5 cm) x1 MEA 2" (5,1 cm) 19/32 x 2-1/2 x 9" (1,5 x 6,3 x 22,9 cm) MJA 19/32 x 2-1/2 x 68-7/8" (1,5 x 6,3 x 174,9 cm) 19/32 x 2-1/2 x 15-1/2" (1,5 x 6,3 x 39,4 cm) Ensure all dormer trim parts are facing primed side out. 3 Place MEA flush up to dormer front soffit and MFR. Secure with 2" finish nails. 4 Place MJA flush up to front soffit and MEA.
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GABLE END SOFFITS PARTS REQUIRED: x72 2" (5,1 cm) x4 3/8 x 7-7/8 x 73-5/16" (1 x 20 x 186,2 cm) BEGIN 1 Ensure soffit boards are lined-up at seam (Fig. B) and at peak (Fig. D). Position right 73-5/16" overhang board Primed Side Down flush to front wall (Fig A) and gable panel seam (Fig B). Secure using twelve 2" finish nails. Fig. B Fig. A 8" (20,3 cm) Line-up at center seam. 2" (5,1 cm) Nails x12 per side Flush to wall.
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EAVE SIDE SOFFITS PARTS REQUIRED: x32 2" (5,1 cm) x4 3/8 x 5-7/8 x 72-3/4" (1 x 14,9 x 184,8 cm) BEGIN 1 Ensure soffit boards are flush at rafter ends (Fig. B) and flush at seams. Position 72-3/4" soffit boards primed side down flush to gable soffits and rafter ends (Fig A). Toenail at center seam (Fig. C). Secure using eight 2" finish nails, two in each rafter. Fig. A Fig. B Flush Flush Fig.
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GABLE FASCIA PARTS REQUIRED: x40 Painted Red x2 2" (5,1 cm) 3/8 x 4-3/4 x 75-7/8" (1 x 12,1 x 192,7 cm) x2 Painted Green 3/8 x 4-3/4 x 75-7/8" (1 x 12,1 x 192,7 cm) BEGIN 1 Position fascia with primed side out and flush to peak and roof panels as shown (Fig. A, Fig B). Secure using 2" finish nails spaced evenly as shown. 2 Repeat Step 1 on opposite side with other fascia. Flush Hint: Pre-set nails in fascia before final installation. Fig.A Flush at peak.
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EAVE SIDE FASCIA PARTS REQUIRED: x32 x4 2" (5,1 cm) 3/8 x 4-3/4 x 80-5/8" (1 x 12,1 x 204,8 cm) BEGIN 1 Position two 4-3/4" x 80-5/8" fascia boards with primed side out, flush with roof panels and gable fascia as shown (Fig. A). Secure using 2" finish nails into rafter ends. 2 Repeat Step 1 on opposite eave. TOENAILING Flush at middle rafter. Flush Flush Primed Side Out 2" (5,1 cm) Finish Nails x8 per fascia board Flush with roof panel. Fig.
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DOORS PARTS REQUIRED: x4 x1 GAA 3" (7,6 cm) x4 1 x 3 x 5" (2,5 x 7,6 x 12,7 cm) x1 OO TEMPORARY SUPPORT x2 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) 1-5/8" (4,1 cm) HINT: x1 Look for 3/8" SPACER attached to doors. x1 Left Door Right Door BEGIN 1 Orient parts as shown on flat surface. (right) and green (left) on hinge board. 2 Attach temporary support OO with 3" screws in middle and at ends as shown. Tighten securely. 3/8" offset is to top.
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DOORS PARTS REQUIRED: x1 OO x13 3" (7,6 cm) TEMPORARY SUPPORT 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) 4 Attach temporary support OO as a ledger board flush under wall panels for doors to rest on using 3" screws (Fig. A). OO Flush against wall panels Fig. A OO 5 Center doors on panel seam as shown (Fig. B). Check ledger board is still flush under panels. 6 Screw hinge boards into wall frame and floor using ten 3" screws as shown. Make sure screws go into framing and floor (Fig. C, D).
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DOORS PARTS REQUIRED: x4 x1 x7 x52 2" (5,1 cm) 3/4" (1,9 cm) GI 19/32 x 3 x 23" (1,5 x 7,6 x 58,4 cm) QLA 19/32 x 4 x 64" (1,5 x 10,2 x 162,6 cm) BEGIN 1 Secure door trim from inside using 3/4" screws as shown (Fig. A). 2 Secure two horizontal door rails GI with four 3/4" screws from behind to center of doors as shown. 3 Reinforce the door trim using 3/4" screws through door panel into trim (Fig. A). Locate screws as shown in (Fig. B). Use two screws at seams.
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DOOR WEATHERSTRIP x10 PARTS REQUIRED: x2 2" (5,1 cm) OO 1-1/2 x 2-1/2 x 69" (3,8 x 7,6 x 175,3 cm) BEGIN 1 With left door closed, center a weatherstrip OO vertically on the left door in the door opening (Fig. A). OO will offset the left door 1" OUT past the door trim 1" (Fig. B). 2 Secure OO using five 2" screws through outside trim into OO (Fig. B) 3 On right door center OO vertically in door opening (Fig. A). OO will offset the right door 1" IN from the door trim (Fig. C).
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DOOR PARTS REQUIRED: x8 x2 1" (2,5 cm) 5/16" (0,8 cm) Drill Bit BEGIN Place bolt onto OO in open position with bolt end 3/8" down from frame. Bolt is open when loop is contacting base (Fig A). 1 Mark and pre-drill holes for screws. 2 Install bolt with screws supplied and drill 5/16" hole for bolt to extend into. 3 Place bolt onto OO in open position with bolt end 1/2" up from floor. Bolt is open when loop is contacting base (Fig B). Mark and pre-drill holes for screws.
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DOOR HARDWARE PARTS REQUIRED: x4 x12 x1 1/2" (13 mm) Drill Bit 1/4" (6 mm) Drill Bit 3/4" (1,9 cm) BEGIN 1 2 Measure and mark location of hole on outside of right door as shown (Fig. A). Pre-drill hole with 1/4" drill. Re-drill hole with 1/2" drill (Fig. B). Keep drilled hole square to trim to avoid breaking edge of 1-1/2" x 2-1/2" door stiffener. Screws 3/4" (1,9 cm) x12 RIGHT DOOR. 1" (2,5 cm) TOP VIEW Fig. B 1-3/4" (4,4 cm) 1/2" 1,3 cm SIDE VIEW 3 Fig.
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CORNER TRIM PARTS REQUIRED: x4 x4 ¸1 x48 2" (5,1 cm) 3/8 x 1-3/4 x 82-1/2" (1 x 4,4 x 209,6 cm) 3/8 x 1-3/4 x 81-7/8" (1 x 4,4 x 208 cm) BEGIN 2 Attach one 81-7/8" trim board flush under soffit panel and against eave wall (Fig. A, B) using one 2" finish nail at top as shown. Position 82-1/2" trim board flush along edge of 81-7/8" trim board and flush under gable panel (Fig. A, B). Secure using one 2" finish nail at top as shown. Finish attaching trim flush to corners (Fig.
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LOFT PARTS REQUIRED: x2 x2 ¸1 x48 3" (7,6 cm) RL 2 x 4 x 24" (5,1 x 10,2 x 61 cm) 7/16" (11 mm) Drill Bit TP 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) BEGIN 2 Orient parts TP and RL on a flat surface. Spread glue across RL and TP as shown. Hold parts TP and RL flush and aligned. Assemble joist with 3" nails in a staggered pattern. RL Glue TP TP Flush Flush 3" (7,6 cm) Nails x12 RL Flush Flush 3 4 x2 Turn assembled joist over and repeat staggered nail pattern. Fig.
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LOFT PARTS REQUIRED: x1 x1 x1 RL x14 7/16" (11 mm) Drill Bit 3" (7,6 cm) x2 2 x 4 x 24" (5,1 x 10,2 x 61 cm) TP x4 2 x 4 x 96" (5,1 x 10,2 x 243,8 cm) x2 Pre-Assembled Loft Joist (NOT ACTUAL SIZE) 3/8" x5-1/2" (1 cm x 14 cm) Hex Bolt 3/8" (1 cm) Flat Washer 3/8" (1 cm) Lock Nut 2 x 4 x 119-7/8" (5,1 x 10,2 x 304,5 cm) 5 Locate TP and RL flush to bottom of top plate and aligned at seam. Secure with 3" (7,6 cm) nails at wall studs and seam.
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LOFT PARTS REQUIRED: x24 2" (5,1 cm) x1 23-7/8" x 96" (60,6 x 243,8cm) 8 Install loft panel centered over loft joists. Secure with 2" (5,1 cm) nails 8" (20,3 cm) apart. There will be a gap of approximately 8-1/2" on either side. 2" (5,1 cm) Nails Flush Flush Attention: Load not to exceed 400 lbs (181 kg) evenly distributed across loft. FINISH 9 You have finished installing your Loft.
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SHELF PARTS REQUIRED: x6 PHA 2 x 3 x 6-5/8" (5,1 x 7,6 x 16,8 cm) x36 2" (5,1 cm) x6 3/8 x 7-1/2 x 10-1/8" (1 x 19,1 x 25,7 cm) NOTE: Build the shelf and loft on the gable wall farthest from the door location. BEGIN Secure PHA to bracket panels using three 2" (5,1 cm) nails. Assemble 6 shelf supports as shown; 5 right-side, 1 left-side. 1 x5 x1 Flush 2" (5,1 cm) Nail PHA Flush 2 Secure shelf supports at shown height with three 2" (5,1 cm) nails.
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SHELF PARTS REQUIRED: x28 x1 7/16 x 7-7/8 x 96" (1,1 x 20 x 243,8 cm) x1 3 7/16 x 7-7/8 x 23-7/8" (1,1 x 20 x 60,6 cm) x1 KP 1 x 4 x 96" (2,5 x 10,2 x 243,8 cm) JS 1 x 4 x 23-7/8" (2,5 x 10,2 x 60,6 cm) Install shelf panels centered over shelf supports. Secure with 2" (5,1 cm) nails at each support. 23-7/8" (60,6 cm) Flush 96" (243,8 cm) 2" (5,1 cm) Nails Flush Flush 4 Secure KP and JS with 2" (5,1 cm) nails at each support as shown.
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WORK BENCH PARTS REQUIRED: x6 LR x36 x6 2" (5,1 cm) 2 x 3 x 19" (5,1 x 7,6 x 48,3 cm) 3/8 x 14-1/4 x 22-1/4" (1 x 36,2 x 56,5 cm) BEGIN 1 Secure LR to bracket panels using three 2" (5,1 cm) nails. Assemble 6 shelf supports as shown; 5 right-side, 1 left-side. x1 x5 Flush 2" (5,1 cm) Nail LR Flush 2 Secure work bench supports at shown height with three 2" (5,1 cm) nails.
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WORK BENCH PARTS REQUIRED: x35 x1 x1 7/16 x 20-3/4 x 92-1/2" (1,1 x 52,7 x 235 cm) x1 3 7/16 x 20-3/4 x 20-1/2" (1,1 x 52,7 x 52,1 cm) x1 KP 1 x 4 x 96" (2,5 x 10,2 x 243,8 cm) JS 1 x 4 x 23-7/8" (2,5 x 10,2 x 60,6 cm) Install work bench panels centered over bench supports. Secure with 2" (5,1 cm) nails at each support. 20-1/2" (52,1 cm) Flush 2" (5,1 cm) Nails 92-1/2" (245 cm) Flush Flush 4 Secure KP and JS with 2" (5,1 cm) nails at each support as shown.
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SHUTTERS ASSEMBLY PARTS REQUIRED: x32 1" (2,5 cm) KV x8 19/32 x 3 x 8" (1,5 x 7,6 x 20 cm) x12 CY 19/32 x 2-1/2 x 24-3/8" (1,5 x 6,3 x 61,9 cm) NOTE: You will build four identical shutters (Fig. A). Fig. A BEGIN 1 Position shutter parts KV primed side-down on floor as shown. KV KV Primed side down 2 Attach slats CY using 1" screws. Allow 1/4" gap between CY.
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WINDOW PARTS REQUIRED: x2 x8 1-5/8" (4,1 cm) Window 16-1/4" x 22-1/4" (41,3 x 56,5 cm) BEGIN 1 Place window in center of window frame as shown. 2 Seal window by caulking behind frame with high-quality exterior-grade caulk before installing (Fig. A). 3 Attach window using four 1-5/8" (4,1 cm) screws as shown. Ensure window is level. 4 Repeat Steps 1-3 to install other front window. Fig.
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6 Line-up shutter slat flush with end corner of QKA QKA Fig. B as shown (Fig. B). Flush Use a level to ensure shutter is level. Flush Attach using 2" finish nails at locations shown. Nail into window frame and studs behind. LEVEL 2" Finish Nails into wall frame Fig. C EA DY From INSIDE of the shed, use three 3/4" screws to secure the shutter indicated at "X". SH IN TO ST 7 PA N EL For Step 7, have a second person hold and press inward from outside shed while screws are installed.
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VENTS PARTS REQUIRED: x12 1/2" (1,2 cm) x2 ¸1 8 x 16" (20,3 x 35,6 cm) BEGIN Locate and mark openings for two vents in side walls on opposite sides of shed; (1) at top of wall and (1) at bottom of the other wall. 2 Cut out marked openings. 3 Caulk behind vent flanges. 4 Secure using 3/4" (1,9 cm) screws. 4" (10,1 cm) 4" (10,1 cm) 6" (15,2 cm) Caulk 14" (35,6 cm) 14" (35,6 cm) 4" (10,1 cm) Caulk 6" (15,2 cm) 3 – 5" (7,6 – 12,7 cm) FINISH 5 You have finished installing your vents.
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PAINT & CAULK - NOT INCLUDED - • Use acrylic latex caulk that is paintable. Caulk at all horizontal and vertical seams, between the trim and walls, and all around the door trim. • Use a high quality exterior acrylic latex paint. When painting your building, there are a few key areas that can be easily overlooked that must be painted: • Bottom edge of all siding and trim • Inside of doors and all 4 edges Note: Prime all un-primed exterior wood before painting. (Follow directions provided by manufacturer.
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SHINGLES - NOT INCLUDED • Follow directions provided by manufacturer and these instructions. Familiarize yourself with a 3-Tab Shingle. Notch Notch SHINGLE NAIL PATTERN 1" (2,5 cm) 1/2" (1,3 cm) Sealing Strip 1" (2,5 cm) Half A Rain Slot Full Rain Slot NAILS NEVER DRIVE FASTENERS INTO OR ABOVE SEALING STRIPS. BEGIN 1 Install first starter row upside down and color up with a 1" overhang at back and bottom of roof panel. Use (4) nails per shingle.
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SHINGLES continued... 2 2 Beginning at front of shed, install first row of shingles with notch at 1" past roof edge or flush with drip edge. Roof Deck FRONT OF SHED 1" (2,5 cm) BACK OF SHED Flush with starter row. Notch - or Drip Edge Flush with starter row. Notch 3 Install second row of shingles flush at top of first row's rain slots. Ensure 1" overhang or flush to drip edge at front, stagger each row. FRONT OF SHED BACK OF SHED 1" (2,5 cm) Notch Flush with rain slots.
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SHINGLES continued... 5 Continue installing rows of shingles to the peak. At the peak make sure there is a maximum of 5" or less to the rain slot, as shown below. If shingles overlap at ridge cut to peak with a utility knife. Cut Off. 5" (12,7 cm) MAX. CUT Top of rain slot. 5" (12,7 cm) or less. • If more than 5" to rain slot you must install another row of shingles. 6 Repeat steps 1 - 5 to shingle the opposite side of your roof. Trim shingles at ridge.
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SHINGLES - RIDGE CAP • You will finish off the top of the roof with a ridge cap made from shingles. BEGIN 1 Cut shingles into THREE pieces. Hint: Use cut-off pieces first. 2" (5 cm) 2" (5 cm) 2" (5 cm) 2" (5 cm 2" (5 cm) 2" (5 cm) Score shingle, then snap-off angled cut. Weather Seal Top of slot. Note: • You will need about 36 cut pieces. 2 36 Pieces Install first ridge cap flush to shingles at front, as shown. (1) Nail per side through weather seal.
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SHINGLES - RIDGE CAP continued... 4 Continue installing ridge cap to back of roof. 5 Make sure there is 4" between the shingle-color and edge of shingles. 4" (10 cm) 6 Trim cap off flush to shingles When you have 4" minimum of shingle color cut one piece to cap your roof. Cut at top of rain slot. Cap 7 Install flush to shingles. Flush to shingles (2) Nails per side. FINISH 8 You have finished your ridge cap.
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WARRANTY Backyard Storage Solutions, LLC warrants the following: Limited Conditional 1. Every product is warranted from defects in workmanship and manufacturing for one year. Warranty * 2. All hardware and metal components are warranted for two years. 3. Trim is warranted for 15 years. 4. Waferboard siding and sheathing is warranted for two years. 5. SmartSide™ siding is warranted for 15 years on all Marco series buildings and 15 years on all Premier Series buildings. 6.