Collection System Operators Manual Parts Manual Models: 111793 / CS1372 Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO.
©2005 Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A.
INDEX Operators Guide Features and Controls .............................................................. 4 General Information ................................................................. 5 Safety Procedures .................................................................... 5 Unpacking Instructions ............................................................. 7 Assembly Instructions .............................................................. 7 Collection System ..................................
FEATURES & CONTROLS HOOD INLET LATCH SUPPORT LINKAGE SUPPORT BRACKET HITCH HITCH BRACKET REAR GUARD BAG WEIGHT BAR DRIVE KIT HOSE CAST WEIGHT BLOWER ASSEMBLY NOTE: Your Front Weight Bar may look different from those shown in this diagram.
SAFETY RULES Safety Procedures General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Husqvarna if additional information is required. 1 - Training: • Read the Operator’s manual. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
SAFETY RULES 3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes. Operate up and down slopes only. Do not operate on steep slopes. • Turf conditions can affect the machine’s stability. Do not operate on wet grass where traction may be reduced.
ASSEMBLY Unpacking Instructions 1. 2. 3. 4. 5. 6. 7. 8. Cut plastic tie securing the hitch to the crate top. Remove the top of the crate. Remove the plastic bag. Remove the hose. Remove the sides and ends of the crate. Remove the mounting kit and drive kit boxs from the corner of the crate. Cut the two plastic ties that secure the hitch assembly to the pallet. Remove the hitch assembly. Cut the two plastic ties that secure the back of the hood, and the two that secure the front of the hood.
ASSEMBLY 4. 1 Remove the (10) 5/16 carriage bolts that secure the standard rear guard to the straps and skid plates. Remove the standard rear guard. Replace with the collection rear guard, and secure with the carriage bolts that were just removed. Figure 2. 2 FIGURE 2 1. REAR GUARD 2. STRAP 2 5. Place the hitch assembly on the ground behind the mower. Place the (2) hitch pins thru the hitch and the hitch brackets. Secure the hitch pins with the (2) hairpins that are secured with the (2) lanyards.
ASSEMBLY 7. Place the hood assembly on to the hitch 8. assembly. Place both hood hinges between the upper hitch mounts on the hitch assembly. Be sure that the rubber seal is on the inside of the hood. Place the (2) friction washers between the hood hinge and the upper hitch mount. Place (2)990563, 3/8 x 1 bolt thru the hinge and mount. Secure with (2) 976979, 3/8 nyloc nut. Figure 4. Open the hood and secure the (2) springs to the bolts on the hood assembly and the hitch assembly. Figure 4.
ASSEMBLY 1 9. 10. With the hood open, secure the (3) bags in place. The back of the bags will hook over the mounting tabs on the hitch assembly. Figure 5. Close the hood, and latch the draw latch over the draw latch keeper on the hitch assembly. Figure 5. 2 3 4 5 FIGURE 5 11. 1. 2. 3. 4. 5. Install the (2) linkage assemblies to the (2) support brackets on hitch assembly and the (2) support brackets on the frame. The shorter linkage connects to the support bracket on the hitch assembly. Figure 6.
ASSEMBLY Blower/Drive Kit 1. Open the drive kit box and remove all of the components. 2. Place the deck in the lowest cutting height. 3. Remove the right side belt shield from the deck. 4. Remove the deck belt from the right side pulley. 5. Remove the deck pulley, but keep the hardware at hand for re-installation. Note: When the deck pulley is removed, the spindle can fall out of the cutter housing assembly. Be sure to secure the bottom of the spindle so that this does not happen. 6.
ASSEMBLY 9. Place the blower pin weldments in the tubes on the blower assembly. Figure 1. 13. 10. Rest the blower assembly on the end and align the deck opening and the blower opening. Clamp the front of the blower assembly to the deck and adjust the pin weldments so they clear all portions of the deck and blower. 14. 11. Rotate idler arm to the side and secure with the idler keeper. Install the belt on the deck pulley. Figure 1. 12. Check belt clearance between the discharge mounting tabs.
OPERATION Operating the Collection System 1. NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBLY AND HOSES SECURELY ATTACHED. 2. Make sure hoses are connected at both ends. Inspect hoses prior to each use. 3. Do not use the unit on slopes greater than 10 degrees. 4. The mower must be running in order to vacuum debris through the mower deck. 5. In heavy grass it may be necessary to mow and collect at a slower ground speed. 6.
SERVICE AND MAINTENANCE Transport For best results, clean poly mesh inside hood regularly. Instructions for doing this can be found in the Service section of this manual. WARNING The collection system bags must be completely empty or removed while driving forward onto a trailer. If the mower must be loaded onto a trailer while there is still debris in the container, the mower must be backed up onto the trailer to avoid tipping.
SERVICE AND MAINTENANCE Caring For Hoses Caring For Bags 1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately. 2. To prolong the life of the hose, periodically rotate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual. 3. Avoid twists and sharp turns in the hoses, as they will increase wear on the hoses. 4. Avoid dragging the lower hose along the sides of buildings or other hard surfaces.
SERVICE AND MAINTENANCE Troubleshooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM POSSIBLE CAUSE CORRECTION Loss of Vacuum. 1. Blower, hose or hood inlet clogged. 2. Bags full. 3. Fan blades bent or broken. 4. Poly mesh plugged. 1. Remove hose and clean inlet. 2. Inspect and empty. 3. Replace/repair impeller. 4. Clean poly mesh. Unusual vibration or noise. 1. Solid object jammed in unit. 1.
SPINDLE DRIVE ASSEMBLY NOTE: Your Front Weight Bar may look different from those shown in this diagram.
HOOD ASSEMBLY 99 07-30 (x 2) 99 06-13 (x 2) 99 06-45 (x 6) 11 11-81 (x 2) 11 00-33 (x 8) 11 11-72 97 69-79 (x 8) 11 11-77 (x 2) 20 06-84 (x 30) 99 05-98 (x 16) 97 69-78 (x 8) 20 06-84 (x 30) 20 06-84 (x 30) 99 05-98 (x 16) 99 10-03 (x 8) 11 11-82 11 13-39 11 17-55 20 06-84 (x 30) 11 12-60 11 11-83 11 11-75 (x 2) 10 27-44 (x 11) 11 11-86 (x 6) 20 04-78 (x 2) 97 69-77 (x 6) 11 11-86 (x 6) 10 54-08 (x 12) 11 11-74 10 27-44 (x 11) 18
HITCH ASSEMBLY 11 11-62 (x 2) 99 05-63 (x 20) 97 69-79 (x 22) 99 05-63 (x 20) 11 11-58 (x 2) 11 11-87 (x 4) 99 05-80 (x 3) 99 02-54 (x 4) 99 06-25 (x 4) 11 11-67 11 11-71 539 97 69-79 (x 22) 97 69-78 (x 3) 97 69-79 (x 22) 11 11-57 10 13-31 (x 2) 11 12-67 (x 2) 99 05-63 (x 20) 97 69-79 (x 22) 10 83-69 (x 2) 99 06-55 (x 2) 99 06-13 (x 2) 11 11-55 97 69-79 (x 22) 99 05-63 (x 20) 97 72-50 (x 2) 11 11-90 19
BLOWER ASSEMBLY 10 25-35 99 07-17 (x 12) LOCKING COLLAR 99 01-96 (x 3) THIS SIDE UP 10 26-91 (x 5) 10 67-86 (x 2) 11 13-31 10 57-43 10 67-41 99 02-08 10 81-20 (x 12) 10 57-85 99 07-17 (x 12) 99 00-74 (x 10) 88 03-16 (x 7) 10 04-72 (x 3) 11 13-32 10 26-91 (x 5) 10 67-86 (x 2) 88 03-16 (x 7) 11 12-27 10 26-91 (x 5) THIS SIDE DOWN 11 12-29 (x 3) 99 07-17 (x 12) 99 06-92 (x 2) 11 17-47 11 12-65 11 12-25 99 07-17 (x 12) 11 12-18 99 07-17 (x 12) 10 20-67 11 08-13 10 04-13 10 67-21 10 22-44 (x
BLOWER ASSEMBLY 11 17-52 10 81-20 (x 12) 11 17-73 99 05-98 (x 12) 99 00-74 (x 10) 97 69-79 (x 4) 99 00-74 (x 10) 21
WEIGHT KIT 20 09-21 11 13-13 10 20-49 (x 2) 10 80-96 (x 2) 11 12-59 (x 2) 97 69-41 (x 4) ER92531 (x 3) 99 05-17 (x 4) 97 69-79 (x 4) 22
MOUNTING KIT 10 29-98 (x 2) 97 69-79 (x 6) 99 05-63 (x 6) 99 06-54 (x 2) 11 12-08 (x 2) 11 12-07 (x 2) REF.
BAG ASSEMBLY 11 00-63 99 07-17 (x 7) 99 07-99 (x 7) 99 03-16 (x 7) 11 11-66 99 06-92 (x 3) 99 07-17 (x 7) 11 11-68 24
DRIVE KIT ASSEMBLY 111775 - 72 INCH DECK 11 16-76 10 57-44 10 57-43 97 69-98 10 44-11 (x 4) 10 89-51 11 13-44 99 05-46 (x 4) 10 89-44 (x 2) 99 01-34 (x 4) 25
PARTS DESCRIPTION PART NUMBER DESCRIPTION 0 70-76 HOSE CLAMP 6”-& 7” 10 01-41 HCS, 7/16-20 X 1 1/2, GR5 10 04-13 RHSNB, 3/8-16 X 1 1/4, GR5 10 04-72 RHSNB, 5/16C X 1 1/4 10 13-31 NUT, 1/2C, NYLOC 10 17-21 HCS, 5/16-18 X 2 3/4, GR5 10 20-49 CLEVIS PIN 10 20-67 KEY, 1/4” SQ.
PARTS DESCRIPTION PART NUMBER DESCRIPTION 11 11-87 NUT, 1/2-13, WHIZLOCK 11 11-90 LATCH 11 11-91 SPRING 11 11-92 HAIRPIN 11 11-97 REAR GUARD 11 11-99 HITCH BRACKET, LEFT (NOT SHOWN) 11 12-06 HITCH PIN 11 12-07 TURNBUCKLE, 1/2” 11 12-08 SUPPORT LINKAGE, LH 11 12-10 SUPPORT LINKAGE 11 12-12 DECAL, HOT SURFACE 11 12-15 SUPPORT BRACKET 11 12-18 IDLER ARM 11 12-25 FLOOR WELDMENT 11 12-27 BEARING PLATE 11 12-29 SCREW, 1/4-20 X 5/8, BTN, SKT HD 11 12-59 WEIGHT KEEPER 11 12-60 DECAL, VENTILATION 11 12-65 KEEPER, ID
PARTS DESCRIPTION PART NUMBER DESCRIPTION 99 02-47 LOCKWASHER, 7/16 99 02-54 WASHER, 1/2 99 03-16 RHSNB 5/16-18 X 5/8, GR5 99 05-17 WASHER, 3/8 99 05-46 NUT, 3/8-16, CENTERLOCK 99 05-63 HCS, 3/8-16 x 1, GR5 99 05-80 HCS, 1/4-20 X 3/4 99 05-85 NUT, 5/16C 99 05-98 WASHER, 1/4 99 06-13 NUT, 3/8C 99 06-22 HFS, 1/2-13 X 1 1/2 99 06-25 NUT, 1/2, JAM 99 06-45 RHSNB, 3/8-16 X 1 99 06-54 COTTER PIN, 5/32 X 1 1/4 99 06-55 HCS, 3/8-16 X 1 1/2 99 06-92 WASHER, 5/16 99 07-17 NUT, 5/16C, NYLOC 99 07-30 HCS, 3/8-16 X 1 3/
