RecoverXL™ and RecoverXLT™ Oil-Less Universal Refrigerant Recovery Systems Operation and Maintenance Manual (English and Spanish. French and German available at www.yellowjacket.
Table of Contents Page General Safety Instructions RecoverXL Operation Guide Direct Liquid/Vapor Recovery RecoverXLT Operating Guide Direct Liquid/Vapor Recovery Restart Procedure Push-Pull Liquid Recovery Recovering R-410A High Pressure Gas Care and Maintenance - Auto Purge Instructions Recovery Tips & Techniques Component Location and List Troubleshooting Guide Technical Data Suction Filter RecoverXL/XLT Wiring Diagrams Important Notice to Purchaser Warranty Information 2-3 3-4 4-5 5 5 6 7 7 8-9 9 10 1
12) Use recommended accessories. Follow the instructions that accompany all accessories. Improper use may damage equipment or create a hazard. 13) Use the RecoverXL/XLT only with the proper refrigerants. (See specifications for a complete list of compatible refrigerants.) 14) Operate the RecoverXL/XLT within the design parameters only. The RecoverXL/XLT was designed to operate within a temperature range of 40o (4o C) to 120oF (49oC). Do not operate in a wet location.
off to suction and discharge ports of recovery machine. (For best performance use 3/8” hoses.) 6. Purge all hoses of non-condensables before recovering refrigerant into recovery cylinder. 7. Open the liquid valve on the recovery tank. 8. Turn the RecoverXL on. 9. Turn the selector VALVE on the RecoverXL to VAPOR RECOVERY position. the appropriate vacuum, turn the selector valve OFF. 12. Turn selector valve to PURGE position. 13.
to vapor port as shown in diagram on page 4. 4. Connect the Utility port of your manifold to the 1/4” SUCTION port of the RecoverXLT. 5. Connect one hose from the recovery cylinder (liquid side) to the 1/4” DISCHARGE port of the RecoverXLT. Note: Be sure to connect hose ends with shut-off to suction and discharge ports of recovery machine (for best performance use 3/8” hoses.) 6. Purge all hoses of non-condensables before recovering refrigerant into recovery cylinder. 7.
Follow these steps: 1) Turn off power to the system to be serviced. 2) Hook up the RecoverXL/XLT, the system to be recovered, and the recovery tank as shown in the diagram below. 3) Purge all hoses of non-condensables before recovering refrigerant into recovery cylinder. 4) Open valves on the recovery tank. 5) Turn the selector valve to VAPOR position. 6) Turn the RecoverXL/XLT on. 7) Monitor the sight glass.
Care and Maintenance Auto Purge Instructions Purging or evacuating the RecoverXL/XLT is one of the simplest and most important functions. Reduce the risk of cross contamination and prolong the life of the RecoverXL/XLT by purging after every service. Note: The purge process must be done before disconnecting the discharge hose from the RecoverXL/XLT.
Components RecoverXL/XLT Parts Part# Description Part# Description 95444 Case, Front 95216 Rocker Switch 95445 Case, Rear 95453 Manifold Assembly 95446 Case Half (both halves) 95228 CPR Valve 95447 Case, Cord Wrap 95455 Fan Blade 95448 Aluminum Frame 95294 Fan Clip 95449 Compressor Bracket Grommet 95451 High Pressure Gauge 95450 Condenser Coil 95452 Low Pressure Gauge 95325 High Pressure Switch (XLT w/ TOS) 95210 Large Cord Strain Relief Bushing 95547 High Pressure Swit
Troubleshooting Guide Condition No power to unit Possible Problem Power cord not plugged in Possible Solution Plug power cord in Compressor will not start Outlet not energized Compressor under unequalled conditions Compressor thermal overload is tripped Reset breaker See restart procedure Thermal overload will reset in approx. 15-30 minutes Unit is shut down on Recovery Complete. Low pressure switch resets at atmospheric pressure, rotate selector valve to either the Vapor or Liquid Recovery position.
TECHNICAL DATA Compressor: 1/2 HP Reciprocating Oil-Less Power Source: 115V AC 60 Hz 1 Phase Amperage: 230V AC 50 Hz 1 Phase Run Load Amps: 9.3 3.7 Full Load Amps: 11.0 11.0 Locked Rotor Amps: 30.0 18.0 Size: Height: 12.50” Width: 12.50” Depth: 19.25” Weight: 29.90” *UL Certified Rates to ARI Standard 740-98 RecoverXL R-12 R-134a R-22 R-500 R-502 R-410A Vapor lbs./min .31 .31 .31 .31 .55 .42 Liquid lbs./min 1.68 1.68 1.68 1.68 2.29 1.41 Push-Pull lbs./min 13.
Wiring Diagrams 11
IMPORTANT NOTICE TO PURCHASER Check for damage immediately. Prior to shipment, all YELLOW JACKET RecoverXL/ XLT Refrigerant Recovery Systems are completely tested and inspected to assure compliance with Ritchie Engineering factory specifications. If the recovery system carton is damaged, check contents immediately. Note damage on shipper’s Bill of Lading and have shipper sign statement. Notify carrier immediately of the damage to arrange inspection of the recovery system and packaging.
