2011 575 OWNER’S MANUAL YETI CYCLES 600 CORPORATE CIRCLE, UNIT D GOLDEN, CO 80401 888.576.
Table of Contents Brand Overview 6 Frame Features 8 Geometry 10 Maintenance Schedule 12 Bike Setup Overview 14 ūū Shock Setup FOX RP23 16 ūū Quick Start Guide 17 ūū Cable Routing 18 Assembly Overview 20 ūū Assembly 22 ūū Chip System 25 ūū Disassembly Tips 27 Exploded Views 28 Part List 30 Warranty 32 Contact Information 33
Overview Welcome to the tribe Congratulations on your purchase of a new Yeti bicycle and welcome to the Yeti Tribe. We are confident your new bicycle will exceed your expectations for value, performance and ride quality. Each frameset and component has been custom specified and designed to enhance your riding experience. Whether you are a beginner cyclist or a seasoned-pro, Yeti bicycles will provide endless hours of two-wheeled fun.
Frame Features 7 1. Pure tubing Yeti pure tubing is custom butted and tapered 7005 aluminum. This makes the frame lightweight and strong without the use of gussets. Unique shape perfectly compliments the shape of the headtube for increased front-end stiffness. 1 2. iscg 05’ tabs Set up and run a 1x10 drivetrain with a chainguide cleanly and effieciently. 3. Re-designed chainstay and yoke provides a significant increase in torsional rigidity.
Geometry B I G e o met r y 575 150 mm fork A J D C K E G H XS S M L XL A 16.0 17.5 18.5 20.5 20.5 B 21.8 22.8 23.8 24.8 25.6 C 68.0 68.0 68.0 68.0 68.0 D 72.8 72.8 72.8 72.8 72.8 E 16.9 16.9 16.9 16.9 16.9 F 42.4 43.5 44.5 45.6 46.4 G 13.3 13.3 13.3 13.3 13.3 H 28.8 29.3 29.3 29.3 29.3 I 3.60 4.50 4.50 5.10 5.10 j 20.5 20.5 20.5 20.5 20.5 k 1.55 1.55 1.55 1.55 1.55 F *All measurements are in inches.
Maintenance? Not sure how to work on your own bike? Contact your authorized Yeti dealer or visit www.parktool.com and check out the repair help section. This section contains detailed instruction on many of the service items listed in the maintenance schedule.
Bike Setup Tools needed Shock pump Tape measure Time 15-20 minutes Yeti Tips Inspect your shock for any visible damage. If oil is leaking or you notice any damage to the surfaces or seals, please contact the Fox Racing Shox service center for repair at 800.FOX.SHOX. Shock set-up can fluctuate greatly based on the rider. The set-up guide is intended as a base line to get the rider started. Experiment with your settings to find the set-up that works best for you.
Quick Start Guide Setup-Fox RP23 Air pressure The main air spring controls the sag of the shock. For the 575 to ride properly it is important to setup the shock with the correct amount of sag. For general riding use 20-30% of the shock stroke (5mm to 10mm). To increase sag reduce the main spring air pressure. To reduce sag increase the main spring air pressure. Refer to the quick start guide to get your starting air pressure.
Bolt-on Cable guides 2011 Yeti frames use bolt-on cable guides for routing brake and shift housing. The guides allow for clean cable routing and thier two-piece design keeps the housing from contacting the frame and marring the finish. Cable Setup The 575 has full cable housing. By using full cable housing, we have eliminated break points in the line of your shifter housing.
Assembly Tools needed Dead Blow Hammer Two-5mm allen keys 6mm allen key 4mm allen key 3mm allen key Fox guide pin tool Time 30-45 minutes depending on condition of the bike Yeti Tips Make sure your tools are in good condition. A worn allen key can round the head of bolt preventing proper torque. Be careful when using ballend allen wrenches for the same reason. Not every tool may be needed for the assembly / disassembly of your bike.
Thread Prep Yeti recommends prepping all bolt threads at once on your work bench with Loctite or grease. This will ensure that all bolts are used in assembly. The medium strength (blue) Loctite formula along with proper torque is ideal to keep the bolts snug. Assembly DOGBONE AND SHOCK MOUNTING ASSEMBLY Install two M4x10mm bolts into the bottom of the dogbone. Prep the threads with locktite and torque the bolts tight enough to hold the bearings in place.
Assembly Cont. Mounting rear triangle Prep an M6x1x12mm male Ti bolt with locktite and install into the 57.5 mm Ti stud. Place the 57.5 Ti stud and Ti male bolt assembly over the male portion of the Fox guide pin. Use a dead blow hammer to push the bolt into place. Be prepared to catch the guide pin as it exits the non-drive side of the bike. Install and tighten a Timale bolt to the non drive side of the 57.5mm Ti stud with a 5mm allen key. Check the alignment of the swingarm, dogbone, and shock.
Chip System Cont. Dissassembly Tips installing shimano dropout kit Fit the 12MM non-drive insert into the groove on the inside of the non-drive side chainstay. The insert should be flush with the chainstay. Next, fit the non-drive 12mm cap through the chainstay and into the insert from the outside of the non-drive side chainstay. To finish, use a 2.5MM allen key to attach the two dropout pieces to the swingarm with two M4x10MM flat head bolts.
Rebuild Kits The individual components of each Yeti bike are not sold separately. All Yeti parts are sold in rebuild kits listed below. Each and every part can be obtained by purchasing one of the rebuild kits. Cross reference the part number you desire from the parts lists. Exploded Views Parts list w/fox shock Qty.
Parts List PART NUMBER 200020184 200020185 200020136 200020162 parts List DESCRIPTION Qty. 1 575 2011 bearing rebuild kit 300020032 bearing 398 rs max dbl row 19mm x 8mm x 11mm 6 300020030 bearing 3903 2rs double row 2 1 575 2011 master rebuild kit 300030191 stud ti female 8 x 57.5mm 1 300030190 bolt ti female 8 x 40.5mm m6x1 1 300030186 bolt ti female 8 x 31.0mm m6x1 1 300030062 washer ss 6.5mm id 12.5 od .5m 3 300030069 washer ss 8.5mm id 12.
Warranty Yeti Limited (2) Two Year Frame Warranty (applies to 303 DH, 303 RDH, 25TH 303 DH, AS-R 7 > 160MM Fork, DH-9, AS-X, 4X, DJ, SX) Yeti Cycles will repair or replace, at its option, any frame it determines to be defective materials and / or workmanship. The (2) two year limited warranty is conditioned upon the bicycle being ridden under normal conditions and having been properly maintained.
