2010 575 OWNER’S MANUAL YETI CYCLES 600 CORPORATE CIRCLE, UNIT D GOLDEN, CO 80401 888.576.
Table of Contents Brand Overview 6 Frame Features 8 Geometry 10 Maintenance Schedule 12 Bike Setup Overview 14 ūū Shock Setup FOX RP23 16 ūū Quick Start Guide 17 ūū Cable Routing 18 Assembly Overview 20 ūū Assembly 22 ūū Disassembly Tips 25 Exploded Views 26 Part List 28 Warranty 30 Contact Information 31
Overview Welcome to the tribe Congratulations on your purchase of a new Yeti bicycle and welcome to the Yeti Tribe. We are confident your new bicycle will exceed your expectations for value, performance and ride quality. Each frameset and component has been custom specified and designed to enhance your riding experience. Whether you are a beginner cyclist or a seasoned-pro, Yeti bicycles will provide endless hours of two-wheeled fun.
Frame Features 1 1. Pure tubing Yeti pure tubing is custom butted and tapered 7005 aluminum. This makes the frame lightweight and strong without the use of gussets. Unique shape provides added strength at the head tube junctions. 7 2. Bottom bracket 73mm shell, for use with a 113mm spindle. 3. Full carbon rear triangle with a bridge between the seatstays. It provides a noticeable increase in rear wheel stiffness. 6 4.
Geometry B I G e o metry 575 150 mm fork A D C H S M L XL 15.8 17.5 18.5 20.5 21.5 B 21.9 22.9 23.9 24.9 25.7 C 68.0 68.0 68.0 68.0 68.0 D 71.5 71.5 71.5 71.5 71.5 E 16.9 16.9 16.9 16.9 16.9 F 42.2 43.1 44.2 45.2 46.0 G 13.6 13.6 13.6 13.6 13.6 H 28.8 29.3 29.3 29.3 29.3 I 3.60 4.50 4.50 5.12 6.00 *All measurements are in inches.
Maintenance? Not sure how to work on your own bike? Contact your authorized Yeti dealer or visit www.parktool.com and check out the repair help section. This section contains detailed instruction on many of the service items listed in the maintenance schedule.
Bike Setup Tools needed Shock pump Tape measure Time 15-20 minutes Yeti Tips Inspect your shock for any visible damage. If oil is leaking or you notice any damage to the surfaces or seals, please contact the Fox Racing Shox service center for repair at 800.FOX.SHOX. Removing the shock from the linkage will require the Yeti linkage tool for proper assembly and disassembly. The tool can be purchased online at www.yeticycles.com or through an authorized Yeti dealer.
Quick Start Guide Setup-Fox RP23 Air pressure The main air spring controls the sag of the shock. For the 575 to ride properly it is important to setup the shock with the correct amount of sag. For general riding use 20-30% of the shock stroke (5mm to 10mm). To increase sag reduce the main spring air pressure. To reduce sag increase the main spring air pressure. Refer to the quick start guide to get your starting air pressure.
Housing End Caps Yeti recommends using metal end caps to maintain the integrity of the housing. The metal caps do not allow the cable to pull through as do the plastic versions. Do not mix up the shift and brake housing because it will result in a loss in performance. Cable Setup The 575 has full cable housing. By using full cable housing, we have eliminated break points in the line of your shifter housing.
Assembly Tools needed Dead Blow Hammer Two-5mm allen keys 6mm allen key 4mm allen key 3mm allen key Fox guide pin tool Time 30-45 minutes depending on condition of the bike Yeti Tips Make sure your tools are in good condition. A worn allen key can round the head of bolt preventing proper torque. Be careful when using ballend allen wrenches for the same reason. Not every tool may be needed for the assembly / disassembly of your bike.
Thread Prep Yeti recommends prepping all bolt threads at once on your work bench with Loctite or grease. This will ensure that all bolts are used in assembly. The medium strength (blue) Loctite formula along with proper torque is ideal to keep the bolts snug. Assembly DOGBONE AND SHOCK MOUNTING ASSEMBLY Install two M4x10mm bolts into the bottom of the dogbone. Prep the threads with locktite and torque the bolts tight enough to hold the bearings in place.
Assembly Cont. Mounting rear triangle Prep an M6x1x12mm male Ti bolt with locktite and install into the 57.5 mm Ti stud. Place the 57.5 Ti stud and Ti male bolt assembly over the male portion of the Fox guide pin. Use a dead blow hammer to push the bolt into place. Be prepared to catch the guide pin as it exits the non-drive side of the bike. Install and tighten a Timale bolt to the non drive side of the 57.5mm Ti stud with a 5mm allen key. Check the alignment of the swingarm, dogbone, and shock.
Rebuild Kits The individual components of each Yeti bike are not sold separately. All Yeti parts are sold in rebuild kits listed below. Each and every part can be obtained by purchasing one of the rebuild kits. Cross reference the part number you desire from the parts lists. Exploded Views Parts list w/fox shock Qty.
Parts List PART NUMBER 200020133 200020134 200020135 200020136 500050143 500050144 parts List DESCRIPTION Qty. 1 575 ‘08-’10 bearing rebuild kit 300020032 bearing 398 rs max dbl row 19mm x 8mm x 11mm 6 300020001 bearing 6903 max 2 1 575 ‘08-’10 master rebuild kit 300030191 stud ti female 8 x 57.5mm 1 300030190 bolt ti female 8 x 40.5mm m6x1 1 300030186 bolt ti female 8 x 31.0mm m6x1 1 300030062 washer ss 6.5mm id 12.5 od .5m 3 300030069 washer ss 8.5mm id 12.
Warranty Yeti Limited (2) Two Year Frame Warranty (applies to 303 DH, 303 RDH, DH-9, AS-X, 4X, DJ) Disclaimer Yeti Cycles will repair or replace, at its option, any frame it determines to be defective materials and / or workmanship. The (2) two year limited warranty is conditioned upon the bicycle being ridden under normal conditions and having been properly maintained.
